Macroscopic interactions of liquid iron and solid oxides, such as alumina, calcia, magnesia, silica, and zirconia, manifest the behavior and efficiency of high-temperature metallurgical processes. The oxides serve dual roles, both as components of refractory materials in submerged entry nozzles and also as significant constituents of nonmetallic inclusions in the melt. It is therefore crucial to understand the physicochemical interplay between the liquid and the oxides in order to address the nozzle clogging challenges and thereby optimize cast iron and steel production. This paper presents a methodology for describing these interactions by combining the materials' dielectric responses, computed within the density functional theory, with the Casimir-Lifshitz dispersion forces to generate Hamaker constants. The approach provides a comprehensive understanding of the wettability of iron against these refractory oxides, revealing the complex relation between the molecular and macroscopic properties. Our theoretically determined crystalline structures are confirmed by room-temperature X-ray diffraction, and the contact angles of liquid iron on the oxides are validated with a sessile drop system at a temperature of 1823 K. For comparison, we also present the wettability of the oxides by a liquid tin-bismuth alloy. The findings are essential in advancing the fundamental understanding of interfacial interactions in metallurgical science and pivotal in driving the development of more efficient and reliable steelmaking processes.

In this paper, we investigate the Casimir-Lifshitz free energy mechanism that governs both ice growth and melting near metal surfaces, with a particular focus on the role of oxidation. Our study reveals that metals such as gold, iron, and aluminum induce incomplete premelting, resulting in micron-sized liquid water layers when in contact with ice. These layers could have significant implications for the defrosting of metallic surfaces. When exposed to water vapor at the triple point, aluminum and other metals can induce the formation of notably thick layers of either liquid water or ice, which can theoretically become infinitely thick if other interactions are disregarded. However, when aluminum undergoes oxidation to form alumina, its behavior changes dramatically. Alumina surfaces cause complete melting when in direct contact with bulk ice and result in only micron-sized layers of water or ice in vapor conditions. In contrast, magnetite, the oxidized form of iron, retains metalliclike behavior due to its high dielectric constant, similar to other metals, and continues to support thick layers of water or ice. This distinction highlights the significant influence of oxidation on the dynamics of ice growth and melting near different metal surfaces.

The formation and growth of ice particles, particularly on the surfaces of spherical water droplets, bear profound implications for localized weather systems and global climate. Herein, we develop a theoretical framework for ice nucleation on minuscule water droplets, establishing that 10-5000nm droplets can considerably increase in volume, making a substantial contribution to ice formation within mist, fog, or even cloud systems. We reveal that the Casimir-Lifshitz (van der Waals) interaction within these systems is robust enough to stimulate both water and ice growth on the surfaces of ice-cold spherical water droplets. The significant impacts and possible detectable phenomena from the curvature are demonstrated.

The operational efficiency of continuous casting in steel production is often hindered by the clogging of submerged entry nozzles (SEN), caused due to the agglomeration of nonmetallic inclusions (NMIs). SEN clogging is challenging to monitor and requires probabilistic models for accurate real-time prediction. In this context, data-driven models emerged as a promising tool to be used in the existing industrial settings. Despite frequent occurrence of SEN clogging, collecting large datasets under varied operational conditions remains challenging. The scarcity of data hampers the ability to develop and train traditional data-driven models effectively. To overcome these challenges, physics-informed data-driven models are proposed in this work. The integration of outputs generated from theoretical calculations is sufficient to compensate for the lack of available datasets. To further enhance accuracy, an advanced methodology involving use of ab initio repository is developed. This repository contains material-specific data including high-temperature nonretarded Hamaker constants of NMIs in specific particle size range of 1–10 μm. A novel parameter, “Clogging Factor” is proposed to monitor and integrated into the modeling architecture to track the reduction in the available volume inside SEN due to the accumulation of NMIs. The proposed model has yet to be validated online but has shown potential in reducing SEN clogging.

Many diamond-like semiconductors with tetrahedral bonds, such as Si, CdTe and Cu(In,Ga)Se2, have been utilized as absorbers in photovoltaics (PV). In this work, a novel group of diamond-like compounds, namely Cu4-IIGe2-VI7 with II = Zn/Cd and VI = S/Se, have been explored by first-principles means. From the calculations of the electronic structures and related optical properties, we have demonstrated that all these quaternaries have direct-type band structures, while their band gap energies are not suitable for PV applications. By anionic alloying, however, the width of the band gaps can be tuned to the desired energy. For example, the Cu4ZnGe2S4Se3 alloy has a suitable band gap of 1.34 eV. Our work provides the support and perspective for further experimental research on this group of semiconductors and their alloys as potential candidates in PV technologies.

The present study investigates the structure stability, electronic structures, and optical properties of Zintl compounds CsZn4P3 and CsZn4As3 by first-principles calculations. An assessment of the phonon dispersion curves and elastic constants indicate both dynamic and mechanical stability for the both compounds. By employing the HSE06 hybrid functional, both compounds display direct bandgap with widths of 0.93 eV for CsZn4P3 and 0.66 eV for CsZn4As3. Furthermore, an analysis of the dielectric constant, refractive index, extinction coefficient, and energy loss as functions of photon energy is conducted to study the optical properties. Based on the semi-classical Boltzmann transport theory and the Slack's equation, a large Seebeck coefficient and minimum lattice thermal conductivity are obtained for CsZn4As3, which result in a figure of merit value of 0.79 at 700 K. These findings underscore the potential of CsZn4As3 as a promising candidate for future research and development in the realm of thermoelectric materials.

Doping asymmetry is a long-standing issue for the progress of wide-bandgap semiconductors, including also several transparent conductors. However, a few compounds exhibit bipolar conductivity, implying a desired band gap in combination with proper energy positions of the band edges according to the empirical doping limit rule. The present first-principles study of delafossite NaYTe2 reveals that the compound is thermodynamic stable with an optical gap energy of ∼3.0 eV and an ionization potential of 6.2 eV, and the electronic structure is thus in the range for realizing bipolar character as a transparent conductive material. In addition, the analysis of the defect properties strengthens this prediction, especially for high free carrier concentration in NaYTe2, obtained by either extrinsic doping or intrinsic defects under suitable growth conditions.

The quest for high-performance solar cell absorbers has garnered significant attention in the field of photovoltaic research in recent years. To overcome the Shockley–Queisser (SQ) limit of ∌31% for single junction solar cell and realize higher power conversion efficiency, the concept of an intermediate band solar cell (IBSC) has been proposed. This involves the incorporation of an intermediate band (IB) to assist the three band-edge absorptions within the single absorber layer. BaSnS2 has an appropriate width of its forbidden gap in order to host an IB. In this work, doping of BaSnS2 was studied based on hybrid functional calculations. The results demonstrated that isolated and half-filled IBs were generated with suitable energy states in the band gap region after group-IIIA element (i.e., Al, Ga, and In) doping at Sn site. The theoretical efficiencies under one sun illumination of 39.0%, 44.3%, and 39.7% were obtained for 25% doping concentration of Al, Ga, and In, respectively; thus, larger than the single-junction SQ-limit. Furthermore, the dopants have lower formation energies when substituting the Sn site compare to occupying the Ba and S sites, and that helps realizing a proper IB with three band-edge absorptions. Therefore, group-IIIA element doped BaSnS2 is proposed as a high-efficiency absorber for IBSC.

To seek an earth-abundant and environmentally friendly absorber for thin-film solar cells, Cu3PSe4 is investigated by first-principles calculations and device simulations. We demonstrate that the compound has a suitable band gap width of 1.3 eV as well as a high sunlight absorption coefficient. However, drawbacks like small electron affinity, high hole concentration, large lattice mismatch with CdS, etc., are revealed, which may degrade the photovoltaic performance. To address those shortcomings, we propose (1) to optimize the carrier concentration by preparing the samples at low temperature and under a Cu-rich environment, (2) to replace the CdS buffer layer by a more suitable wide-gap semiconductor with smaller lattice mismatch, and (3) that the selected buffer layer should have small electron affinity in order to reduce the open-circuit voltage losses. After implementation of these optimization approaches, the device simulations demonstrate that the power conversion efficiency reaches 17.7% for a solar cell with the configuration Mo/Cu3PSe4/WS2/n-ZnO. The combination of first-principles calculations at the atomistic level and device simulations at the macroscopic level provides an appropriate approach to design ideal solar cells. 

High power conversion efficiency, high stability, low cost, and environmentally friendly manufacturing are the main requirements for a commercializable photovoltaic device. Cu3SbS4 is an eco-friendly and earth-abundant compound that is studied as a potential solar cell absorber. However, its band gap is smaller than the ideal value. In this work, the possibility to modulate and improve the band gap by sodium alloying has been investigated by means of the first-principles density functional theory with the HSE06 hybrid functional. Our results demonstrate that the Cu3-xNaxSbS4 alloy with a high alloying concentration should be possible to realize, and that the Na incorporation widens the gap. An alloy concentration of x approximate to 0.64 yields the desired gap for a solar light absorber, which can then lead to a more efficient solar cell.