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Design and calibration of 3D printed soft deformation sensors for soft actuator control
KTH, School of Industrial Engineering and Management (ITM), Production engineering. KTH, School of Industrial Engineering and Management (ITM), Machine Design (Dept.).ORCID iD: 0000-0001-9221-0918
KTH, School of Industrial Engineering and Management (ITM), Machine Design (Dept.).
KTH, School of Industrial Engineering and Management (ITM), Machine Design (Dept.).ORCID iD: 0000-0001-9663-3651
KTH, School of Industrial Engineering and Management (ITM), Production engineering.ORCID iD: 0000-0001-9694-0483
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2023 (English)In: Mechatronics (Oxford), ISSN 0957-4158, E-ISSN 1873-4006, Vol. 92, article id 102980Article in journal (Refereed) Published
Abstract [en]

Soft actuators made from compliant materials are superior to conventional rigid robots in terms of flexibility, adaptability and safety. However, an inherent drawback of soft actuator is the low actuation precision. Implementing closed loop control is a possible solution, but the soft actuator shape can hardly be measured directly by commercially available sensors, which either are too stiff for integration or cause performance degradation of the actuator. Although 3D printing has been applied to print bendable sensors from conductive materials, they either have larger stiffness than the soft actuator or are made from specially designed materials that are difficult to reproduce. In this study, easily accessible commercial soft conductive material is applied to directly 3D print soft sensors on soft actuators. Different configurations of the printed sensors are studied to investigate how the sensor design affects the performance. The best sensor configuration is selected to provide shape feedback using its changing resistance during deformation. Compared with a commercial flexible bending sensor, the printed sensor has less influences on the soft actuator performance and enjoys higher shape estimation accuracy. Closed loop shape control of the actuator using feedback from the 3D printed sensor is then designed, implemented and compared with the control results using image feedback. A gripper consisting of three individually controlled soft actuators demonstrates the applications of the soft sensor.

Place, publisher, year, edition, pages
Elsevier BV , 2023. Vol. 92, article id 102980
Keywords [en]
Closed loop control; Soft actuator; 3D printing; Soft sensors
National Category
Control Engineering Other Mechanical Engineering
Research subject
Applied and Computational Mathematics, Optimization and Systems Theory
Identifiers
URN: urn:nbn:se:kth:diva-325905DOI: 10.1016/j.mechatronics.2023.102980ISI: 001054408800001Scopus ID: 2-s2.0-85152099083OAI: oai:DiVA.org:kth-325905DiVA, id: diva2:1751872
Projects
Closed-loop 4D Printing
Funder
KTH Royal Institute of TechnologySwedish Research Council, 2017-04550Swedish Research Council, 2019-05232
Note

QC 20230426

Available from: 2023-04-19 Created: 2023-04-19 Last updated: 2025-02-25Bibliographically approved

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Ji, QingleiSjöberg, MikaelWang, Xi VincentWang, LihuiFeng, Lei

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Ji, QingleiJansson, JakobSjöberg, MikaelWang, Xi VincentWang, LihuiFeng, Lei
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Production engineeringMachine Design (Dept.)Mechatronics and Embedded Control Systems
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Mechatronics (Oxford)
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