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A tool wear monitoring method based on data-driven and physical output
aKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, PR China.
aKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, PR China.
aKey Laboratory of Advanced Manufacturing and Intelligent Technology, Ministry of Education, Harbin University of Science and Technology, Harbin 150080, PR China.
KTH, School of Industrial Engineering and Management (ITM), Production engineering, Industrial Production Systems.ORCID iD: 0000-0001-8679-8049
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2025 (English)In: Robotics and Computer-Integrated Manufacturing, ISSN 0736-5845, E-ISSN 1879-2537, Vol. 91, article id 102820Article in journal (Refereed) Published
Abstract [en]

In the process of metal cutting, realizing effective monitoring of tool wear is of great significance to ensure the quality of parts machining. To address the tool wear monitoring (TWM) problem, a tool wear monitoring method based on data-driven and physical output is proposed. The method divides two Physical models (PM) into multiple stages according to the tool wear in real machining scenarios, making the coefficients of PM variable. Meanwhile, by analyzing the monitoring capabilities of different PMs at each stage and fusing them, the PM's ability to deal with complex nonlinear relationships, which is difficult to handle, is improved, and the flexibility of the model is improved; The pre-processed signal data features were extracted, and the original features were fused and downscaled using Stacked Sparse Auto-Encoder (SSAE) networker to build a data-driven model (DDM). At the same time, the DDM is used as a guidance layer to guide the fused PM for the prediction of wear amount at each stage of the tool, which enhances the interpretability of the monitoring model. The experimental results show that the proposed method can realize the accurate monitoring of tool wear, which has a certain reference value for the flexible tool change in the actual metal-cutting process.

Place, publisher, year, edition, pages
Elsevier BV , 2025. Vol. 91, article id 102820
Keywords [en]
Data-driven, Guidance, Physical model, Staged, Tool wear monitoring
National Category
Mechanical Engineering
Identifiers
URN: urn:nbn:se:kth:diva-351919DOI: 10.1016/j.rcim.2024.102820ISI: 001289231300001Scopus ID: 2-s2.0-85200257618OAI: oai:DiVA.org:kth-351919DiVA, id: diva2:1890135
Note

QC 20240829

Available from: 2024-08-19 Created: 2024-08-19 Last updated: 2024-09-03Bibliographically approved

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Wang, Lihui

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