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Economic Nonlinear Model Predictive Control and Scheduling of Multiple Fed-Batch Fermenters in a Lignocellulosic Biorefinery
KTH, School of Engineering Sciences (SCI), Mathematics (Dept.), Numerical Analysis, Optimization and Systems Theory.ORCID iD: 0000-0002-3190-7612
2025 (English)In: Computers and Chemical Engineering, ISSN 0098-1354, E-ISSN 1873-4375, Vol. 201, p. 109223-Article in journal (Refereed) Published
Abstract [en]

In this work, an integrated scheduling and Economic Nonlinear Model Predictive Control (ENMPC) framework is designed for the optimal operation of a fermentation process comprising multiple fed-batch fermenters operating in parallel, using as a case study a lignocellulosic biomass biorefinery that produces bioethanol, a promising but limited alternative to fossil fuels. The integrated scheduler and controller aim to find optimal decisions among staggered reactors operating simultaneously, being able to imitate continuous operation. Overall, the proposed operation strategy is able to economically distribute feed flows and yeast used in each reactor, by considering coupled scheduling and control interactions, and user defined constraints, e.g., avoiding excessively large feed flow changes. The yeast, the non-constant substrate feeding policies, and the optimal fed-batch times that maximize profit and reject feedstock composition disturbances are obtained. The results show that, in contrast to traditional scheduling and constant feeding rate policies, variable feeding rates integrated with scheduling decisions may lead to reductions in operating costs, while yielding a similar ethanol productivity, which could be a step forward to achieving large-scale sustainable bioethanol production in global decarbonization efforts.

Place, publisher, year, edition, pages
Elsevier BV , 2025. Vol. 201, p. 109223-
Keywords [en]
ENMPC, Fermentation, Scheduling, biofuel, lignocellulosic biomass
National Category
Computational Mathematics
Identifiers
URN: urn:nbn:se:kth:diva-364399DOI: 10.1016/j.compchemeng.2025.109223OAI: oai:DiVA.org:kth-364399DiVA, id: diva2:1968204
Note

QC 20250613

Available from: 2025-06-12 Created: 2025-06-12 Last updated: 2025-06-13Bibliographically approved

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Liñan Romero, David A

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CiteExportLink to record
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