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Numerical Investigation of Radial Turbines Subject to Pulsating Flow
KTH, School of Industrial Engineering and Management (ITM), Centres, Competence Center for Gas Exchange (CCGEx). KTH, School of Engineering Sciences (SCI), Engineering Mechanics, Fluid Mechanics and Engineering Acoustics, Tillämpad strömningsmekanik.
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

In the optic of a more sustainable society, research and development of highly efficient fluid machines represent a fundamental process to satisfy the rapidly growing energy needs of the modern world. Radial turbines are characterized by higher efficiencies for a larger range of inflow conditions compared to axial turbines. Due to this favorable characteristic, they find their natural application in turbocharger systems, where the flow is inherently unsteady due to the engine reciprocating. In a turbocharged engine, to exploit the residual energy contained in the exhaust gases, the radial turbine is fed by the exhaust gases from the cylinders of the engine. The particular inflow conditions to which a turbocharger turbine is exposed, i.e. pulsating flow and high gas temperatures, make the turbocharger turbine a unique example in the turbomachinery field. Indeed, pulsating flow causes performance deviations from quasi-steady to pulsating flow conditions, while heat transfer deteriorates the turbine performance. Modeling correctly these phenomena is essential to enhance turbocharger-engine matching. The problem is further complicated since, due to the geometrical diversity of the different parts of the system, each component represents a stand-alone problem both in terms of flow characteristics and design optimization. In this thesis, high-fidelity numerical simulations are used to characterize the performance of a single-entry radial turbine applied in a commercial 4-cylinder engine for a passenger car under engine-like conditions. By treating the hot-side system as a stand-alone device, parametrization of the pulse shape imposed as inlet boundary conditions has let to highlight specific trends of the system response to pulse amplitude and frequency variations. Reduced-order models to predict the deviations of the turbine performance from quasi-steady to pulsating flow conditions are developed. At first, a simple algebraic model demonstrates the proportionality between the intensity of the deviations and the normalized reduced frequency. Then, a neural network model is demonstrated to accurately predict the unsteady turbine performance given a limited number of training data. Lastly, a gradient-based optimization method is developed to identify the optimum working conditions, in terms of pulse shape, to maximize the power output of the turbine. High-fidelity LES simulations are used to improve the understanding of flow physics. The flow at the rotor blade experiences different characteristics between continuous and pulsating flow conditions. In particular, large separations and secondary flows develop on both the pressure and suction sides of the blade as a consequence of the large range of relative inflow angles the blade is exposed to. Such secondary flows are addressed as the main cause of the drop of the isentropic efficiency from continuous to pulsating flow conditions.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2022. , p. 90
Series
TRITA-SCI-FOU ; 2022: 48
National Category
Energy Engineering Fluid Mechanics
Research subject
Engineering Mechanics
Identifiers
URN: urn:nbn:se:kth:diva-318294ISBN: 978-91-8040-362-7 (print)OAI: oai:DiVA.org:kth-318294DiVA, id: diva2:1696901
Public defence
2022-10-07, https://kth-se.zoom.us/j/62250737850, Sal F3, Lindstedtsvägen 26, Stockholm, 10:00 (English)
Opponent
Supervisors
Note

QC 220921

Available from: 2022-09-21 Created: 2022-09-19 Last updated: 2025-02-09Bibliographically approved
List of papers
1. Analysis of the volute-rotor interaction in radial turbines by means of large eddy simulations
Open this publication in new window or tab >>Analysis of the volute-rotor interaction in radial turbines by means of large eddy simulations
2022 (English)Report (Other academic)
National Category
Fluid Mechanics Energy Engineering
Identifiers
urn:nbn:se:kth:diva-318285 (URN)
Note

QC 20220921

Available from: 2022-09-19 Created: 2022-09-19 Last updated: 2025-02-09Bibliographically approved
2. Assessment of the unsteady performance of a turbocharger radial turbine under pulsating flow conditions: Parametric study and modeling
Open this publication in new window or tab >>Assessment of the unsteady performance of a turbocharger radial turbine under pulsating flow conditions: Parametric study and modeling
2022 (English)In: Energy Conversion and Management: X, E-ISSN 2590-1745, Vol. 15, p. 100268-100268, article id 100268Article in journal (Refereed) Published
Abstract [en]

A characteristic of radial turbines for turbocharger applications subject to pulsating flow is the deviation of the turbine performance compared with corresponding continuous flow conditions, typically associated with gas-stand experiments. The performance deviations under pulsating flow generate a hysteresis loop that encloses the performance line obtained in gas-stand conditions and their intensity is demonstrated to grow with increasing pulse amplitude and frequency. Predicting the performance deviations is of great interest to improve the predictive capabilities of reduced-order models and enhance engine-turbocharger matching.

In this work, the performance response of a turbocharger radial turbine is studied with respect to variations of the normalized pulse amplitude (between 0.4 and 1.6) and the pulse frequency (between 20Hz and 100Hz). Results show that the hysteresis loop expands with increasing pulse amplitude and frequency, so that the turbine cannot be treated as a quasi-steady device. The characteristic trends of the turbine performance are also highlighted with respect to pulse amplitude and frequency variations. The expansion ratio is registered to improve by +4.0% with increasing pulse amplitude and decrease by -1.3% with increasing pulse frequency. An opposite trend is otherwise registered for the isentropic efficiency, which decreases by -6.5% for increasing pulse amplitude and increases by +6.5% for increasing pulse frequency. Finally, through a simple model, the deviations of the turbine performance from quasi-steady to pulsating flow conditions are demonstrated to depend on the time derivative of the pressure pulse and the residence time of the fluid particle rather than pulse amplitude and frequency.

Place, publisher, year, edition, pages
Elsevier BV, 2022
Keywords
Turbomachinery, Turbocharger radial turbine, Pulsating flow, Large Eddy simulations
National Category
Mechanical Engineering Fluid Mechanics Energy Engineering
Research subject
Engineering Mechanics
Identifiers
urn:nbn:se:kth:diva-316885 (URN)10.1016/j.ecmx.2022.100268 (DOI)000855618900002 ()2-s2.0-85134736052 (Scopus ID)
Projects
CCGEx
Funder
Swedish Energy Agency, 33834-3
Note

QC 20221206

Available from: 2022-09-01 Created: 2022-09-01 Last updated: 2025-02-09Bibliographically approved
3. Modeling radial turbine performance under pulsating flow by machine learning method
Open this publication in new window or tab >>Modeling radial turbine performance under pulsating flow by machine learning method
2022 (English)In: Energy Conversion and Management, ISSN 0196-8904, E-ISSN 1879-2227Article in journal (Refereed) In press
National Category
Energy Engineering Fluid Mechanics
Identifiers
urn:nbn:se:kth:diva-318279 (URN)
Note

QC 20220920

Available from: 2022-09-19 Created: 2022-09-19 Last updated: 2025-02-09Bibliographically approved
4. Gradient-based optimization of pulsating inflow conditions for turbocharger radial turbines
Open this publication in new window or tab >>Gradient-based optimization of pulsating inflow conditions for turbocharger radial turbines
2022 (English)Report (Other academic)
National Category
Fluid Mechanics Energy Engineering
Identifiers
urn:nbn:se:kth:diva-318287 (URN)
Note

QC 20220921

Available from: 2022-09-19 Created: 2022-09-19 Last updated: 2025-02-09Bibliographically approved
5. Turbocharger Radial Turbine Response to Pulse Amplitude
Open this publication in new window or tab >>Turbocharger Radial Turbine Response to Pulse Amplitude
2022 (English)In: Journal of energy resources technology, ISSN 0195-0738, E-ISSN 1528-8994, Vol. 144, no 8Article in journal (Refereed) Published
Abstract [en]

Under on-engine operating conditions, a turbocharger turbine is subject to a pulsating flow and, consequently, experiences deviations from the performance measured in gas-stand flow conditions. Furthermore, due to the high exhaust gases temperatures, heat transfer further deteriorates the turbine performance. The complex interaction of the aerothermodynamic mechanisms occurring inside the hot-side, and consequently the turbine behavior, is largely affected by the shape of the pulse, which can be parameterized through three parameters: pulse amplitude, frequency, and temporal gradient. This paper investigates the hot-side system response to the pulse amplitude via detached eddy simulations (DES) of a turbocharger radial turbine system including the exhaust manifold. First, the computational model is validated against experimental data obtained in gas-stand flow conditions. Then, two different mass flow pulses, characterized by a pulse amplitude difference of ≈5%≈5%⁠, are compared. An exergy-based post-processing approach shows the beneficial effects of increasing the pulse amplitude. An improvement of the turbine power by 1.3%1.3%⁠, despite the increment of the heat transfer and total internal irreversibilities by 5.8%5.8% and 3.4%3.4%⁠, respectively, is reported. As a result of the higher maximum speeds, internal losses caused by viscous friction are responsible for the growth of the total internal irreversibilities as pulse amplitude increases.

Place, publisher, year, edition, pages
American Society of Mechanical Engineers (ASME), 2022
Keywords
radial turbines, energy conversion systems, energy systems analysis, DES
National Category
Fluid Mechanics
Identifiers
urn:nbn:se:kth:diva-314212 (URN)10.1115/1.4053346 (DOI)000818095500019 ()2-s2.0-85127259942 (Scopus ID)
Funder
Swedish Energy Agency, Dnr. 2017-002801, 33834-3.
Note

QC 20220919

Available from: 2022-06-16 Created: 2022-06-16 Last updated: 2025-02-09Bibliographically approved
6. Influence of Pulse Characteristics On Turbocharger Radial Turbine
Open this publication in new window or tab >>Influence of Pulse Characteristics On Turbocharger Radial Turbine
2022 (English)In: Journal of engineering for gas turbines and power, ISSN 0742-4795, E-ISSN 1528-8919, Vol. 144, no 2, article id 021018Article in journal (Refereed) Published
Abstract [en]

Due to the reciprocating engine, a pulsating flow occurs in the turbine turbocharger, which experiences conditions far from the continuous flow scenario. In this work, the effects of the characteristics of the mass flow pulse, parameterized through amplitude, frequency and temporal gradient, are decoupled and studied via unsteady Computational Fluid Dynamics calculations under on-engine operating conditions. Firstly, the model is validated based on comparisons with experimental data in steady flow conditions. Then, the effect of each parameter on exergy budget is assessed by considering a +/-10% variation with respect to a baseline pulse. The other factors defining the operating conditions (e.g. mass flow, shaft speed and inflow exergy) are kept the same as the baseline. The adopted approach enables to completely isolate the effects of each parameter in contrast with previous literature studies. Based on the results observed, pulse amplitude is identified as the primary parameter affecting the hot-side system response in terms of turbine performance, heat transfer and entropy generation, while frequency and temporal gradient show a smaller influence compared to it. As the pulse amplitude increases, the turbine work is reported to improve up to 9.4%. Smaller variations are observed for the frequency and temporal gradient analysis. With a 10% increase of the pulse frequency the turbine work is registered to improve by 5.0%, while the same percentage reduction of the temporal gradient leads to an increase of turbine work equal to 3.6%.

Place, publisher, year, edition, pages
ASME International, 2022
Keywords
Turbines, Turbochargers, Flow (Dynamics), Exergy, Computational fluid dynamics, Engines, Entropy, Heat transfer, Inflow, Piston engines, Pulsatile flow
National Category
Fluid Mechanics Applied Mechanics Vehicle and Aerospace Engineering
Research subject
Engineering Mechanics
Identifiers
urn:nbn:se:kth:diva-303252 (URN)10.1115/1.4052498 (DOI)000758793000020 ()2-s2.0-85126778999 (Scopus ID)
Projects
CCGEx
Funder
Swedish Energy Agency, 33834-3EU, Horizon 2020, 824314
Note

QC 20220919

Available from: 2021-10-11 Created: 2021-10-11 Last updated: 2025-02-14Bibliographically approved

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