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Analyzing the Impact of Die Positions inside the Power Module on the Reliability of Solder Layers for Different Power Cycling Scenarios
KTH, School of Electrical Engineering and Computer Science (EECS), Electrical Engineering, Electric Power and Energy Systems.ORCID iD: 0000-0002-3652-459X
KTH.
University of Warwick, Coventry, UK.
KTH, School of Electrical Engineering and Computer Science (EECS), Electrical Engineering, Electric Power and Energy Systems.ORCID iD: 0000-0002-8565-4753
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Number of Authors: 52023 (English)In: 2023 24th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems, EuroSimE 2023, Institute of Electrical and Electronics Engineers (IEEE) , 2023Conference paper, Published paper (Refereed)
Abstract [en]

Solder layers, used as bonding material inside the power module to attach the semiconductor die on Direct Bond Copper (DBC) substrate and DBC substrate on baseplate, are one of the regions most prone to failure. The failure usually occurs in the form of solder cracks and depends on various operating conditions, such as-maximum temperature, temperature swing, and heating time. The cracks generated inside the solder layers can eventually result in its delamination. Power modules are usually power cycled to estimate the failure sites and mechanisms. However, the failure mechanisms can vary depending on the frequency, amplitude, and range of the temperature in the Power Cycling Tests (PCT). In this study, we have used the Finite Element Method (FEM) in COMSOL Multiphysics to analyse the impact of the PCT on both die attach, and baseplate attach solder layers. Additionally, the effect of the degree of asymmetry in the die position on the reliability of both the solder layers are analysed. The FEA (Finite Element Analysis) results are analysed to have a better understanding about the aspects impacting the lifetime of the power module.

Place, publisher, year, edition, pages
Institute of Electrical and Electronics Engineers (IEEE) , 2023.
Keywords [en]
finite element method, lifetime estimation, power cycling, Power module, solder, viscoplasticity
National Category
Other Electrical Engineering, Electronic Engineering, Information Engineering
Identifiers
URN: urn:nbn:se:kth:diva-333344DOI: 10.1109/EuroSimE56861.2023.10100764ISI: 001058887300019Scopus ID: 2-s2.0-85158148764OAI: oai:DiVA.org:kth-333344DiVA, id: diva2:1784983
Conference
24th International Conference on Thermal, Mechanical and Multi-Physics Simulation and Experiments in Microelectronics and Microsystems, EuroSimE 2023, Graz, Austria, Apr 16 2023 - Apr 19 2023
Note

Part of proceedings ISBN 979-8-3503-4597-1

QC 20231031

Available from: 2023-08-01 Created: 2023-08-01 Last updated: 2023-11-02Bibliographically approved

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Singh, Bhanu PratapShirong, WangNorrga, StaffanNee, Hans-Peter

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