kth.sePublications
Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Surface roughness monitoring and prediction based on audible sound signal with the comparison of statistical and automatic feature extraction methods in turning process
KTH, School of Industrial Engineering and Management (ITM), Production engineering, Manufacturing and Metrology Systems.ORCID iD: 0000-0002-1151-5769
KTH, School of Industrial Engineering and Management (ITM), Production engineering, Manufacturing and Metrology Systems. (MMS)ORCID iD: 0000-0002-5960-2159
KTH, School of Industrial Engineering and Management (ITM), Production engineering, Manufacturing and Metrology Systems.ORCID iD: 0000-0003-0155-127X
KTH, School of Industrial Engineering and Management (ITM), Production engineering, Manufacturing and Metrology Systems.ORCID iD: 0000-0001-9185-4607
2024 (English)Conference paper, Published paper (Refereed)
Abstract [en]

In the turning process, the surface roughness of the machined part is considered a critical indicator of quality control. Provided the conventional offline quality measurement and control is time-consuming, with slow feedback and an intensive workforce, this paper presents an online monitoring and prediction system for the effective and precise prediction of surface roughness of the machined parts during the machining process. In this system, the audible sound signal captured through the microphone is employed to extract the features related to surface roughness prediction. However, owing to the nonlinear phenomena and complex mechanism causing surface quality in the whole process, the selection of statistical features of the sound signal in both the time and frequency domains varies from one case to another. This variation may lead to false prediction results as sufficient domain knowledge is required. Therefore, the versatile and knowledge-independent features extraction method is proposed, which exploits deep transfer learning to automatically extract sound signal features in the time-frequency domain through pre-trained convolution neural networks (pre-trained CNN). The performance of prediction models based on two feature extraction methods – statistical feature extraction and automatic feature extraction was further tested and validated in the case study. The results demonstrate that the performances of the prediction model built on the automatically extracted features outperformed that developed with the statistical feature method concerning the accuracy and generalization of the prediction model. In addition, this study also provides solid theoretical and experimental support for developing a more precise and robust online surface quality monitoring system.

Place, publisher, year, edition, pages
Bedfordshire, UK: euspen , 2024.
Keywords [en]
Data-driven monitoring, surface roughness prediction, transfer learning, audible sound, automated feature engineering
National Category
Engineering and Technology Production Engineering, Human Work Science and Ergonomics
Research subject
SRA - Production
Identifiers
URN: urn:nbn:se:kth:diva-352464OAI: oai:DiVA.org:kth-352464DiVA, id: diva2:1894293
Conference
euspen's 24th International Conference & Exhibition, 10th – 14th June 2024, Dublin, Ireland
Note

QC 20240903

Available from: 2024-09-02 Created: 2024-09-02 Last updated: 2024-09-03Bibliographically approved

Open Access in DiVA

fulltext(503 kB)97 downloads
File information
File name FULLTEXT01.pdfFile size 503 kBChecksum SHA-512
7817168a78c56c3724a0b11ebc9f465eea4c1106b503e64e2f931c6b9885d50430da8b65ac54420466cb7f869d7dc6a6aed04755becba64b3700ec187815d077
Type fulltextMimetype application/pdf

Authority records

Zhu, YaoxuanRashid, AmirÖsterlind, TomasArchenti, Andreas

Search in DiVA

By author/editor
Zhu, YaoxuanRashid, AmirÖsterlind, TomasArchenti, Andreas
By organisation
Manufacturing and Metrology Systems
Engineering and TechnologyProduction Engineering, Human Work Science and Ergonomics

Search outside of DiVA

GoogleGoogle Scholar
Total: 97 downloads
The number of downloads is the sum of all downloads of full texts. It may include eg previous versions that are now no longer available

urn-nbn

Altmetric score

urn-nbn
Total: 280 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf