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Antisolvent crystallization of rare earth sulfate hydrates: Thermodynamics, kinetics and impact of iron
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Resource recovery.ORCID iD: 0000-0002-6647-3308
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Resource recovery.ORCID iD: 0000-0002-8829-8918
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Resource recovery.
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Resource recovery.ORCID iD: 0000-0002-3239-5188
2025 (English)In: Separation and Purification Technology, ISSN 1383-5866, E-ISSN 1873-3794, Vol. 354, article id 129469Article in journal (Refereed) Published
Abstract [en]

The thermodynamics and kinetics of ethanol antisolvent crystallization of rare earths from sulfate solutions has been explored, with a view towards separating the rare earths as part of a NdFeB magnet recycling process. The solubility of single and binary metal (Nd, Pr, Fe) phases in aqueous ethanol solutions has been determined. The impact of Fe and Pr on the crystallization of Nd is evaluated, the oxidation kinetics of Fe(II) to Fe(III) quantified, and the influence of Fe oxidation state on the thermodynamics and kinetics of crystallization investigated. Oxidation to Fe(III) is slow, with a half life of approx. 600 h. For pure Nd, the solubility of the obtained, stable sulphate octahydrate decreases exponentially with increased molar organic:aqueous (O/A) ratio, and is well described by the OLI model until O/A=0.2. Pr crystallizes as an isostructural octahydrate with similar solubility. Fe(II) precipitates as a mixed solid phase, with a solubility approximately 40 times higher than the rare earths at O/A=0.2. Fe(III) solutions exhibit liquid–liquid phase separation without precipitation at all evaluated concentrations. Nd and Pr coprecipitate together in proportion to their relative concentrations, with Pr precipitating at concentrations well below its pure component solubility. Fe(II) does not precipitate with Nd at O/A≤0.2 even at high concentration, with significant precipitation as separate particles at higher O/A for all concentrations. The crystallization kinetics and the morphology of the Nd phase is affected by the Fe oxidation state. The work highlights the potential of antisolvent crystallization for selective and efficient separation of REE from Fe.

Place, publisher, year, edition, pages
Elsevier BV , 2025. Vol. 354, article id 129469
National Category
Chemical Engineering
Identifiers
URN: urn:nbn:se:kth:diva-353268DOI: 10.1016/j.seppur.2024.129469ISI: 001312134000001Scopus ID: 2-s2.0-85203403253OAI: oai:DiVA.org:kth-353268DiVA, id: diva2:1897730
Funder
Swedish Research Council FormasVinnova
Note

QC 20241004

Available from: 2024-09-14 Created: 2024-09-14 Last updated: 2024-10-07Bibliographically approved

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Svärd, MichaelSanku, MeherPawar, NitinForsberg, Kerstin

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