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A Systematic Approach to Optimize Parameters in Manufacturing Complex Lattice Structures of NiTi Using Electron Beam Powder Bed Fusion Process
KTH, School of Industrial Engineering and Management (ITM), Production engineering, Manufacturing and Metrology Systems.ORCID iD: 0000-0003-4364-0844
KTH, School of Industrial Engineering and Management (ITM), Production engineering, Manufacturing and Metrology Systems.ORCID iD: 0000-0003-4120-4790
Department of Mechanical Engineering Örebro University, 70182 Örebro, Sweden.ORCID iD: 0000-0001-6271-6432
Department of Mechanical Engineering Örebro University, 70182 Örebro, Sweden.
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2024 (English)In: Advanced Engineering Materials, ISSN 1438-1656, E-ISSN 1527-2648, ISSN 1438-1656, Vol. 26, no 10, article id 2301565Article in journal (Refereed) Published
Abstract [en]

Herein, the quality and accuracy to manufacture delicate parts from NiTi powder using electron beam powder bed fusion (EB-PBF) technology is investigated. Therefore, benchmarks with thin cylinders and thin walls are designed and fabricated using two distinct scan strategies of EB-PBF manufacturing (i.e., continuous melting and spot melting) with different process parameter sets. After these optimizations, four different lattice structures (i.e., octahedron, cell gyroid, sheet gyroid, and channel) are manufactured and characterized. It is shown both continuous melting and spot melting modes are able to manufacture lattices with relative densities over 97%. And as-built lattice structures exhibit an excellent pseudoelasticity up to 8% depending on the design of the structure, e.g., the channel structure shows more deformation recoverability than the cell gyroid. This is attributed to the integrity of geometry as well as compressive mode of the mechanical loading. Of course, the compressive strength and ultimate compressive strength also increase with the increasing volume fraction. Moreover, the spot melting can be used as an engineering tool to customize a delicate beam-shaped structure with a superior pseudoelasticity.

Place, publisher, year, edition, pages
Wiley , 2024. Vol. 26, no 10, article id 2301565
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
URN: urn:nbn:se:kth:diva-353373DOI: 10.1002/adem.202301565ISI: 001196580300001Scopus ID: 2-s2.0-85189468188OAI: oai:DiVA.org:kth-353373DiVA, id: diva2:1898901
Funder
XPRES - Initiative for excellence in production research
Note

QC 20240919

Available from: 2024-09-18 Created: 2024-09-18 Last updated: 2025-02-18Bibliographically approved

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Zeyu, LinDadbakhsh, SasanRashid, Amir

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