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Prediction of energy consumption and environmental implications for turning operation using finite element analysis
KTH, Skolan för industriell teknik och management (ITM), Industriell produktion, Maskin- och processteknologi.
KTH, Skolan för industriell teknik och management (ITM), Industriell produktion, Maskin- och processteknologi.ORCID-id: 0000-0002-5960-2159
KTH, Skolan för industriell teknik och management (ITM), Industriell produktion, Maskin- och processteknologi.
2015 (Engelska)Ingår i: Proceedings of the Institution of mechanical engineers. Part B, journal of engineering manufacture, ISSN 0954-4054, E-ISSN 2041-2975, Vol. 229, nr 11Artikel i tidskrift (Refereegranskat) Published
Abstract [en]

This article is concerned with the experimental and numerical investigation of energy consumption involved in the turning of Ti6Al4V titanium alloys. Energy consumption of a machining process is considered as an important machining performance indicator. This article aims to propose an approach for the prediction of energy consumption and related environmental implications using finite element modeling simulations. Machining experiments were conducted using uncoated carbide tools under dry cutting environment. DEFORM-3D software package was utilized to simulate finite element–based machining simulations. Experimental validation was mainly conducted by focusing on the cutting forces and power consumption measurements. Simulated results of the cutting force and power consumption were found in a good agreement with the experimental findings. The amount of CO2 emission resulting from energy consumption during the machining phase is highly dependent on the geographical location. This study also incorporated the energy mix of United Arab Emirates for the environmental calculations. Finally, in the light of proposed methodology, possible future directions and recommendations have also been presented.

Ort, förlag, år, upplaga, sidor
Sage Publications, 2015. Vol. 229, nr 11
Nationell ämneskategori
Produktionsteknik, arbetsvetenskap och ergonomi
Identifikatorer
URN: urn:nbn:se:kth:diva-173593DOI: 10.1177/0954405414541105ISI: 000366158800005Scopus ID: 2-s2.0-84960934913OAI: oai:DiVA.org:kth-173593DiVA, id: diva2:853765
Anmärkning

QC 20150107

Tillgänglig från: 2015-09-15 Skapad: 2015-09-15 Senast uppdaterad: 2017-12-04Bibliografiskt granskad
Ingår i avhandling
1. Numerical and Experimental Investigations of the Machinability of Ti6AI4V: Energy Efficiency and Sustainable Cooling/ Lubrication Strategies
Öppna denna publikation i ny flik eller fönster >>Numerical and Experimental Investigations of the Machinability of Ti6AI4V: Energy Efficiency and Sustainable Cooling/ Lubrication Strategies
2015 (Engelska)Doktorsavhandling, sammanläggning (Övrigt vetenskapligt)
Abstract [en]

Titanium alloys are widely utilized in the aerospace, biomedical,marine, petro-chemical and other demanding industries due to theirdurability, high fatigue resistance and ability to sustain elevateoperating temperature. As titanium alloys are difficult to machine, dueto which machining of these alloys ends up with higher environmentalburden. The industry is now embracing the sustainable philosophy inorder to reduce their carbon footprint. This means that the bestsustainable practices have to be used in machining of titanium alloys aswell as in an effort to reduce the carbon footprint and greenhouse gas(GHG) emissions.In this thesis, a better understanding towards the feasibility of shiftingfrom conventional (dry and flood) cooling techniques to the vegetableoil based minimum quantity cooling lubrication (MQCL) wasestablished. Machining performance of MQCL cooling strategies wasencouraging as in most cases the tool life was found close to floodstrategy or sometimes even better. The study revealed that theinfluence of the MQCL (Internal) application method on overallmachining performance was more evident at higher cutting speeds. Inaddition to the experimental machinability investigations, FiniteElement Modeling (FEM) and Computational Fluid Dynamic (CFD)Modeling was also employed to prediction of energy consumed inmachining and cutting temperature distribution on the cutting tool. Allnumerical results were found in close agreement to the experimentaldata. The contribution of the thesis should be of interest to those whowork in the areas of sustainable machining.

Ort, förlag, år, upplaga, sidor
Stockholm: KTH Royal Institute of Technology, 2015. s. xx, 136
Serie
TRITA-IIP, ISSN 1650-1888 ; 15:07
Nyckelord
Titanium alloys, Energy consumption, Wear mechanisms, Finite element analysis, computational fluid dynamic analysis
Nationell ämneskategori
Produktionsteknik, arbetsvetenskap och ergonomi
Forskningsämne
Industriell produktion
Identifikatorer
urn:nbn:se:kth:diva-173594 (URN)978-91-7595-702-9 (ISBN)
Disputation
2015-10-01, Brinellsal M311, Brinellvägen 68, KTH, Stockholm, 10:00 (Engelska)
Opponent
Handledare
Anmärkning

QC 20150915

Tillgänglig från: 2015-09-15 Skapad: 2015-09-15 Senast uppdaterad: 2015-09-15Bibliografiskt granskad

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Amir, Rashid

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Pervaiz, SalmanAmir, RashidNicolescu, Mihai
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Proceedings of the Institution of mechanical engineers. Part B, journal of engineering manufacture
Produktionsteknik, arbetsvetenskap och ergonomi

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