Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • harvard1
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Integrated AFM and SECM for in situ studies of localized corrosion of Al alloys
KTH, School of Chemical Science and Engineering (CHE), Chemistry, Surface and Corrosion Science.
KTH, School of Chemical Science and Engineering (CHE), Chemistry, Surface and Corrosion Science.ORCID iD: 0000-0002-4431-0671
KTH, School of Chemical Science and Engineering (CHE), Chemistry, Surface and Corrosion Science.ORCID iD: 0000-0002-9453-1333
Sapa Technology, Finspång.
2007 (English)In: Electrochimica Acta, ISSN 0013-4686, E-ISSN 0019-4686, Vol. 52, no 27, 7697-7705 p.Article in journal (Refereed) Published
Abstract [en]

Rolled 3xxx series Al alloys, e.g., EN AW-3003, are generally used as fin or tube material in heat exchangers for automobiles. With reducing fin thickness, maintaining fin material integrity is of increasing importance. This study aimed at exploring the differences in intrinsic corrosion properties between EN AW-3003 and a newly developed Al–Mn–Si–Zr fin alloy using state-of-the-art local probing techniques. Volta potential mapping of both alloys by scanning Kelvin probe force microscopy (SKPFM) indicates a cathodic behaviour of constituent intermetallic particles (>0.5 μm) relative to the alloy matrix. Compared to EN AW-3003, the Al–Mn–Si–Zr alloy has a smaller number of particles with large Volta potential difference relative to the matrix. In situ atomic force microscopy (AFM) measurements in slightly corrosive solutions showed extensive localized dissolution and deposition of corrosion products on EN AW-3003, and only a small number of corroding sites and “tunnel-like” pits on Al–Mn–Si–Zr. Probing the ongoing localized corrosion process by integrated AFM and scanning electrochemical microscopy (SECM) revealed more extensive local electrochemical activity on EN AW-3003 than on Al–Mn–Si–Zr. In all, the lower corrosion activity and smaller tunnel-like pits resulted in lower material loss of the Al–Mn–Si–Zr alloy, a beneficial property when striving towards thinner fin material.

Place, publisher, year, edition, pages
2007. Vol. 52, no 27, 7697-7705 p.
Keyword [en]
Al alloy; Localized corrosion; SKPFM; In situ AFM; Integrated in situ AFM/SECM
National Category
Chemical Sciences
Identifiers
URN: urn:nbn:se:kth:diva-7854DOI: 10.1016/j.electacta.2006.12.073ISI: 000249857800026Scopus ID: 2-s2.0-34547862411OAI: oai:DiVA.org:kth-7854DiVA: diva2:12999
Note
QC 20100705. ELECTROCHEMICAL METHODS IN CORROSION RESEARCH Selection of papers from the 9th International Symposium (EMCR 2006) 18-23 June 2006, Dourdan, France Available from: 2007-12-18 Created: 2007-12-18 Last updated: 2012-03-19Bibliographically approved
In thesis
1. Mechanistic studies of localized corrosion of Al alloys by high resolution in-situ and ex-situ probing techniques
Open this publication in new window or tab >>Mechanistic studies of localized corrosion of Al alloys by high resolution in-situ and ex-situ probing techniques
2007 (English)Doctoral thesis, comprehensive summary (Other scientific)
Abstract [en]

A multi-analytical approach based on in-situ and ex-situ local probing techniques was employed to investigate localized corrosion mechanisms of some aluminum alloys in chloride containing solutions, focusing on the influence of intermetallic particles (IMPs) in the alloys. In the EN AW-3003 alloy, SEM-EDS analysis revealed constituent and dispersoid IMPs. There are two types of constituent IMPs, with size ranging from 0.5 to several μm, and composition typically Al6(Fe,Mn) or Al12(Mn,Fe)3Si, respectively,having a Mn/Fe ratio of about 1:1. Fine dispersoids of 0.5 μm or less in size normally have the composition Al12Mn3Si1-2. Scanning Kelvin probe force microscopy (SKPFM measurements showed that the constituent IMPs have a higher Volta potential compared to the matrix, and the Volta potential difference increased with particle size, probably related to the composition of the IMPs. The SKPFM results also showed a Volta potential minimum in the boundary region adjacent to some larger IMPs.

The open-circuit potential and electrochemical impedance spectroscopy measurements indicated local electrochemical activities occurring on the surface, and active-like dissolution in the acidic solutions, but a passive-like behavior in the near-neutral solutions. Infrared reflection-absorption spectroscopy measurements after exposure and thermodynamic calculations suggested the formation of mixtures of aluminum oxyhydroxide and acetate on the surface in acetic acid solutions. The formation and fraction of dominant species of the corrosion products depend on the pH of the solution, and aluminum chloride compounds may form at very low pH.

Moreover, an integrated in-situ atomic force microscopy (AFM) and scanningelectrochemical microscopy (SECM) set-up was used to investigate the localized activities on the surface. With a dual mode probe, acting as both AFM tip and SECM microelectrode, concurrent topography and electrochemical current images were obtained on the same area of the surface. Numerical simulations of the SECM suggested a micrometer lateral resolution under favorable conditions and the ability to resolve μmsized active sites with a separation distance of about 3 μm or larger. The simulations were verified by SECM mapping of the aluminum alloys in the chloride solutions. The AFM/SECM measurements revealed enhanced cathodic activity on some larger IMPs and local anodic dissolution around larger IMPs. In-situ AFM monitoring confirmed preferential dissolution in the boundary region adjacent to some of these IMPs. The results elucidate the micro-galvanic effect and size effect of the IMPs during the initiation of localized corrosion of the Al alloys.

Furthermore, differences in corrosion properties between EN AW-3003 and a newly developed Al–Mn–Si–Zr alloy were studied with a similar approach. Compared to EN AW-3003, the new alloy had a smaller number of particles with a large Volta potential difference relative to the matrix. In slightly corrosive solutions extensive localized dissolution and deposition of corrosion products occurred on EN AW-3003, whereas only a small number of corroding sites and “tunnel-like” pits occurred on the Al–Mn–Si–Zr alloy. The lower corrosion activity and the smaller tunnel-like pits resulted in lower material loss of the Al–Mn–Si–Zr alloy, which is beneficial for applications using a thin material.

Place, publisher, year, edition, pages
Stockholm: KTH, 2007. viii, 100 p.
Series
Trita-CHE-Report, ISSN 1654-1081 ; 2007:82
Keyword
localized corrosion, pitting, aluminum alloy, intermetallic particle, Volta potential, cathodic activity, micro-galvanic effect, size dependence, SKPFM, in-situ AFM, integrated AFM/SECM, numerical simulation, micrometer resolution, EIS.
National Category
Chemical Sciences
Identifiers
urn:nbn:se:kth:diva-4588 (URN)978-91-7178-817-7 (ISBN)
Public defence
2008-01-21, Lecture Hall F3, Building F, Lindstedtsvägen 26, KTH, 10:00
Opponent
Supervisors
Note
QC 20100702Available from: 2007-12-18 Created: 2007-12-18 Last updated: 2012-03-20Bibliographically approved

Open Access in DiVA

No full text

Other links

Publisher's full textScopusScienceDirect

Authority records BETA

Pan, JinshanLeygraf, Christofer

Search in DiVA

By author/editor
Davoodi, AliPan, JinshanLeygraf, Christofer
By organisation
Surface and Corrosion Science
In the same journal
Electrochimica Acta
Chemical Sciences

Search outside of DiVA

GoogleGoogle Scholar

doi
urn-nbn

Altmetric score

doi
urn-nbn
Total: 255 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • harvard1
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf