Change search
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • harvard1
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf
Fabrication of polymeric microfluidic devices via photocurable liquid monomers
KTH, School of Chemical Science and Engineering (CHE), Fibre and Polymer Technology.ORCID iD: 0000-0002-0441-6893
2005 (English)Doctoral thesis, comprehensive summary (Other scientific)
Abstract [en]

Microfluidic devices have long been considered an ideal tool for rapid and inexpensive chemical analysis and reactions in areas ranging from point-of-care health to national security applications. However, fabricating microfluidic devices is time consuming, difficult and above all expensive. In commercial applications many thousand units need to be sold before the development costs are recovered. The problem is compounded since most microfluidic devices do not have generalized architectures which means that each end use requires a specialized design. The microfluidics marketplace can therefore be seen as being composed of 1000’s of niche markets.

To address development costs, there is clearly a need for a versatile technology that can be used for many different applications and that enables rapid testing and optimization of new designs. This work describes such a technology: Contact Liquid Photolithographic Polymerization (CLiPP).

The thesis consists of two parts: polymerization kinetics and the fabrication of polymeric microfluidic devices via CLiPP.

The photopolymerization kinetics is evaluated for a number of monomer types, and the results are used to assess their suitability in the CLiPP process. Vinyl ether/maleate photoinitiated copolymerization is examined in detail. It is shown that the polymerization kinetics is dramatically influenced by the availability of easily abstractable hydrogens The presence of α-hydrogens adjacent to the vinyl ether functional group reduces the polymerization rate and the dependence of the polymerization rate as a function of initiation rate. Also, photoinitiated acrylate and methacrylate polymerization kinetics are presented. The kinetics results in these three monomer types are used to explain the different patterning properties of the monomer functionalities used in the CLiPP process, in which acrylates show enhanced patterning properties compared to methacrylates. The polymerization kinetics is studied with traditional tools and methods: photo Differential Scanning Calorimetry (photo-DSC), photo Fourier Transform Real Time Infrared Spectroscopy (photo-RTIR), and photo Real Time Electron Paramagnetic Spectroscopy (ESR).

The microfluidic fabrication is performed via both in-house fabricated and commercially available CLiPP-specific hardware. The patterning qualities of the structures are evaluated via Scanning Electron Microscopy (SEM) and Optical Microscopy. The finished devices are used in their intended environment and evaluated in suitable manners to assess their utility.

In this thesis, the development and design of specialized CLiPP fabrication machines, fabrication techniques and resulting microfluidic device features are presented anddiscussed. It is shown that the CLiPP scheme enables features such as 3 dimensional (3D) capabilities for minimized device footprints, a very large number of polymeric materials for optimized device components as well as facile integration of prefabricated components. Also, covalent layer adhesion and permanent surface modifications via living radical processes are demonstrated. These capabilities are exemplified in a number of examples that range from a 3D fluidic channel maze with separated fluidic streams and a device with independently moveable parts to a device constructed from multiple polymeric materials and devices with permanently modified surfaces, Also, batch processing capabilities are shown through fabrication of 400 identical undercut microstructures.

Rapid and inexpensive design evaluations, multiple materials capabilities and the ability to seamlessly incorporate prefabricated microstructures of the CLiPP process strongly encourages continued method development. The future work that remains to be addressed is divided into two parts. First, to enable novel research devices, new polymer materials with enhanced mechanical and surface properties must be developed. Also, integration of prefabricated microstructures such as sensors and actuators has to be incorporated in a reproducible and rational manner. Secondly, to enable device mass fabrication, new automated equipment is to be developed in order to utilize the full batch processing potential of CLiPP.

Place, publisher, year, edition, pages
Stockholm: KTH , 2005. , viii, 89 p.
Series
Trita-FPT-Report, ISSN 1652-2443 ; 2005:26
Keyword [en]
Photopolymerization, radical photopolymerization, polymerization kinetics, photoinitiation, vinyl ether, maleate, vinyloxy
National Category
Polymer Chemistry
Identifiers
URN: urn:nbn:se:kth:diva-466ISBN: 91-7178-183-8 (print)OAI: oai:DiVA.org:kth-466DiVA: diva2:13295
Public defence
2005-11-11, Sal M1, Brinellvägen 64, Stockholm, 10:00
Opponent
Supervisors
Note
QC 20101019Available from: 2005-10-26 Created: 2005-10-26 Last updated: 2010-10-19Bibliographically approved
List of papers
1. Robust Polymer Microfluidic Device Fabrication via Contact Liquid Photolitographic Polymerization (CLiPP)
Open this publication in new window or tab >>Robust Polymer Microfluidic Device Fabrication via Contact Liquid Photolitographic Polymerization (CLiPP)
Show others...
2004 (English)In: Lab on a Chip, ISSN 1473-0197, E-ISSN 1473-0189, Vol. 4, no 6, 658-662 p.Article in journal (Refereed) Published
Abstract [en]

Microfluidic devices are commonly fabricated in silicon or glass using micromachining technology or elastomers using soft lithography methods; however, invariable bulk material properties, limited surface modification methods and difficulty in fabricating high aspect ratio devices prevent these materials from being utilized in numerous applications and/or lead to high fabrication costs. Contact Liquid Photolithographic Polymerization (CLiPP) was developed as an alternative microfabrication approach that uniquely exploits living radical photopolymerization chemistry to facilitate surface modification of device components, fabrication of high aspect ratio structures from many different materials with numerous covalently-adhered layers and facile construction of three-dimensional devices. This contribution describes CLiPP and demonstrates unique advantages of this new technology for microfabrication of polymeric microdevices. Specifically, the procedure for fabricating devices with CLiPP is presented, the living radical photopolymerization chemistry which enables this technology is described, and examples of devices made using CLiPP are shown.

Keyword
HIGH-ASPECT-RATIO, ON-A-CHIP, SOFT LITHOGRAPHY, 3-DIMENSIONAL MICROFABRICATION, PHOTOPOLYMERIZATION, SYSTEMS, INIFERTER, MEMS, STEREOLITHOGRAPHY, MONOLITHS
National Category
Polymer Chemistry
Identifiers
urn:nbn:se:kth:diva-8068 (URN)10.1039/b405985a (DOI)000225382800022 ()
Note
QC 20101019Available from: 2005-10-26 Created: 2005-10-26 Last updated: 2010-10-19Bibliographically approved
2. 3D Polymeric Microfluidic Device Fabrication via Contact Liquid Photolithographic Polymerization (CLiPP)
Open this publication in new window or tab >>3D Polymeric Microfluidic Device Fabrication via Contact Liquid Photolithographic Polymerization (CLiPP)
Show others...
2006 (English)In: Sensors and actuators. B, Chemical, ISSN 0925-4005, Vol. 113, no 1, 454-460 p.Article in journal (Refereed) Published
Abstract [en]

In this contribution, a new method for the fabrication of complex polymeric microfluidic devices is presented. The technology, contact liquid photolithographic polymerization (CLIPP). overcomes many of the draw backs associated kith other rapid prototyping schemes, such as limited materials choices and time-consuming microassembly protocols. CUPP shares many traits with other photolithographic methods, but three distinct features: (i) liquid photoresists in contact with the photomask. (ii) readily removed sacrificial Materials. and (iii) living radical processes, enable multiple polymeric chemistries and mechanical properties while simultaneously enabling facile fabrication of 3D geometries and surface chemistry control. This contribution details fabrication techniques and methods for the fabrication of high aspect ratio posts covalently bonded to a polymeric substrate, an array of independently stacked bars on top of perpendicular bars, multiple undercut structures fabricated simultaneously, and a complex 3D geometry with intertwined channels.

Keyword
photolithography, microfluidics, photopolymerization, microstructures, microfabrication, iniferter
National Category
Polymer Chemistry
Identifiers
urn:nbn:se:kth:diva-8069 (URN)10.1016/j.snb.2005.03.096 (DOI)000234626900061 ()
Note
QC 20101019. Uppdaterad från in press till published (20101019).Available from: 2005-10-26 Created: 2005-10-26 Last updated: 2010-10-19Bibliographically approved
3. The Effects of Hydrogen Abstraction on the Kinetics of Monofunctional Maleate/ Vinyl Ether Radical Photopolymerizations
Open this publication in new window or tab >>The Effects of Hydrogen Abstraction on the Kinetics of Monofunctional Maleate/ Vinyl Ether Radical Photopolymerizations
(English)Manuscript (Other academic)
National Category
Polymer Chemistry
Identifiers
urn:nbn:se:kth:diva-8070 (URN)
Note
QC 20101019Available from: 2005-10-26 Created: 2005-10-26 Last updated: 2010-10-19Bibliographically approved
4. The Effects of Abstractable Hydrogen in Radical Photopolymerization of Maleate/Vinyl Ether Monomers Studied with EPR and Photo-RTIR
Open this publication in new window or tab >>The Effects of Abstractable Hydrogen in Radical Photopolymerization of Maleate/Vinyl Ether Monomers Studied with EPR and Photo-RTIR
2010 (English)In: Journal of Polymer Science Part A: Polymer Chemistry, ISSN 0887-624X, E-ISSN 1099-0518, Vol. 48, no 13, 2810-2816 p.Article in journal (Refereed) Published
Abstract [en]

In this contribution, the influence of abstractable hydrogen on the kinetics of photopolymerized vinyl ether/maleate monomer formulations is reported. The effects of chain transfer on the polymerization rate were studied with photo real-time Infra Red (IR) for formulations composed of equimolar amounts of diethyl (DEMA) and three different vinyl ethers; methyl hexyl vinyl ether where the abstractable hydrogens adjacent to the vinyl functionality have been replaced with methyl groups, ethyl hexyl vinyl ether (EHVE) which has two easily abstractable alpha-hydrogens and triethylene glycol methyl vinyl ether (TEGMVE), which has several abstractable hydrogens. Four conclusions are drawn from these studies: (i) the vinyl ether/maleate kinetics differs significantly from the classical expression R-p = KI0.5, with recorded exponential factors of 0.84 +/- 0.04 in the absence of easily abstractable hydrogens; (ii) the presence of abstractable hydrogens significantly changes the kinetics of vinyl ether/maleate polymerizations with recorded exponential factors of 0.55 +/- 0.04 for EHVE/DEMA and 0.70 +/- 0.04 for TEGMVE/DEMA; (iii) the presence of easily abstractable hydrogens leads to a preferential consumption of maleates; and (iv) electron paramagnetic resonance studies show that vinyloxy-like radicals constitute the majority of the radicals in the systems with easily abstractable hydrogens.

Keyword
copolymerization, ESR/EPR, kinetics (polym.), maleate, vinyl ether
National Category
Polymer Chemistry
Identifiers
urn:nbn:se:kth:diva-25393 (URN)10.1002/pola.24050 (DOI)000279251300009 ()2-s2.0-77953106954 (Scopus ID)
Note
QC 20101019. Uppdaterad från manuskript till artikel (20101019).Available from: 2010-10-19 Created: 2010-10-19 Last updated: 2017-12-12Bibliographically approved
5. Fabrication of a Geometrically Complex Brain Slice Perfusion Device via Contact Liquid Photolithographic Polymerization (CLiPP)
Open this publication in new window or tab >>Fabrication of a Geometrically Complex Brain Slice Perfusion Device via Contact Liquid Photolithographic Polymerization (CLiPP)
2005 (English)In: 4M 2005: First International Conference on Multi-Material Micro Manufacture, 2005, 427-430 p.Conference paper, Published paper (Other academic)
National Category
Polymer Chemistry
Identifiers
urn:nbn:se:kth:diva-8072 (URN)0-08-044879-8 (ISBN)
Note
QC 20101019. Uppdaterad från manuskript till konferensbidrag (20101019).Available from: 2005-10-26 Created: 2005-10-26 Last updated: 2010-10-19Bibliographically approved

Open Access in DiVA

fulltext(2874 kB)3425 downloads
File information
File name FULLTEXT01.pdfFile size 2874 kBChecksum MD5
fd5a5e4213f7cacfb21f1595a8a0a67e0cdc059aa17e7202be57683d11f564d1af091494
Type fulltextMimetype application/pdf

Authority records BETA

Haraldsson, Klas Tommy

Search in DiVA

By author/editor
Haraldsson, Klas Tommy
By organisation
Fibre and Polymer Technology
Polymer Chemistry

Search outside of DiVA

GoogleGoogle Scholar
Total: 3425 downloads
The number of downloads is the sum of all downloads of full texts. It may include eg previous versions that are now no longer available

isbn
urn-nbn

Altmetric score

isbn
urn-nbn
Total: 1081 hits
CiteExportLink to record
Permanent link

Direct link
Cite
Citation style
  • apa
  • harvard1
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
  • sv-SE
  • Other locale
More languages
Output format
  • html
  • text
  • asciidoc
  • rtf