Computational Design of Additively Printable Nickel SuperalloysShow others and affiliations
2020 (English)In: 14th International Symposium on Superalloys, Superalloys 2021, Springer Science and Business Media Deutschland GmbH , 2020, p. 1066-1074Conference paper, Published paper (Refereed)
Abstract [en]
The recent advances in additive manufacturing (AM) have led to printing of complex structural components. The highly non-equilibrium processing conditions encountered during direct metal laser melting (DMLM) frequently lead to micro-cracking in high-temperature capable Ni-superalloys, irrespective of processing conditions, limiting their current applicability. This paper aims to develop a general criterion to assess printability of a Ni-superalloy solely based on its composition. Thirty-four Ni-superalloys spanning a wide range of alloying elements were printed, each with twenty-four process conditions, and their crack densities were measured in order to have a consistent set of experimental data for building a model. The models available in literature for predicting cracking susceptibility were evaluated against the experimental data. Finally, a hybrid model, based on physics-based quantities, was built with the most significant input features (x’s). This model correlates well with the experimental data and is applicable across a wide range of Ni-superalloy compositions.
Place, publisher, year, edition, pages
Springer Science and Business Media Deutschland GmbH , 2020. p. 1066-1074
Keywords [en]
Additive manufacturing, Alloy design, DMLM, Hot-cracking, Superalloys, 3D printers, Additives, Alloying elements, Nickel, Complex structural components, Computational design, Cracking susceptibility, High temperature, Nickel superalloy, Non equilibrium, Process condition, Processing condition, Nickel alloys
National Category
Manufacturing, Surface and Joining Technology
Identifiers
URN: urn:nbn:se:kth:diva-302941DOI: 10.1007/978-3-030-51834-9_104Scopus ID: 2-s2.0-85091319148OAI: oai:DiVA.org:kth-302941DiVA, id: diva2:1599910
Conference
12 September 2021 through 16 September 2021
Note
QC 20211003
2021-10-032021-10-032023-04-05Bibliographically approved