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Powertrain shuffle-mode resonance suppression by means of flywheelmounted torsichrone centrifugal pendulum vibration absorbers
KTH, School of Engineering Sciences (SCI), Engineering Mechanics, Fluid Mechanics and Engineering Acoustics, Marcus Wallenberg Laboratory MWL.ORCID iD: 0000-0001-8335-0775
(English)Manuscript (preprint) (Other academic)
Abstract [en]

A flywheel mounted centrifugal pendulum absorber (CPVA) is designed to completely suppress the lowfrequency shuffle-mode resonance of a heavy-duty truck powertrain by exploiting the eigenfrequency veeringproperty of the CPVA. The shuffle-mode is excited by the half-order torque of a five-cylinder-engine ina downspeeded powertrain during cruising conditions. It is shown that the design of the CPVA may beperformed by linear analysis of the CPVA and powertrain system. The linear design is then validated by fullnonlinear simulations of the powertrain. A complete suppression of the shuffle-mode resonance is achievedwith relatively small total mass of the pendula which makes it highly possible to implement in practice.Downspeeding and downsizing of combustion engines, without sacrificing the power output, are methods toreduce emissions, although, resulting in increased noise and vibration using conventional vibration reductiontechnology. The CPVA is an order tuned device that can help to reduce the increased vibrations and thushelp to reduce the environmental impact of heavy-duty vehicles.

National Category
Applied Mechanics
Identifiers
URN: urn:nbn:se:kth:diva-305577OAI: oai:DiVA.org:kth-305577DiVA, id: diva2:1616674
Funder
Swedish Energy Agency, 42100-1
Note

QC 20211220

Available from: 2021-12-03 Created: 2021-12-03 Last updated: 2022-06-25Bibliographically approved
In thesis
1. Centrifugal pendulum vibration absorbers in heavy-duty truck powertrains: Modelling, simulation and experimental investigations
Open this publication in new window or tab >>Centrifugal pendulum vibration absorbers in heavy-duty truck powertrains: Modelling, simulation and experimental investigations
2021 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

The heavy-duty vehicle industry is facing big challenges to reduce CO2 emissions. Although electrification is on the rise, the combustion engine will used for some time to come. Unfortunately, CO2 reduction methods, such as downspeeding, down-sizing and increased cylinder gas-pressure, result in increased torsional vibrations and noise which must be addressed. Conventional torsional vibration reduction methods alone, such as the clutch-damper, will not suffice. The centrifugal pendulum vibration absorber (CPVA) is a torsional vibration reduction device that has not conventionally been used in heavy-duty vehicles and is herein investigated.This work presents analytical, simulation and experimental investigations of the CPVA. First, a model of a centrifugal pendulum vibration absorber with a general suspension architecture is derived with Kane's method. The model allows for different pendulum paths and relative rotation of the pendulum body with respect to the rotor. A normal-force friction loss of the pendulum is developed together with a measurement method to determine the friction coefficient. The measurement method may also be used to validate the pendulum model parameters without any special test-apparatus other than standard accelerometers and a data acquisition system. The developed CPVA model is then included in a torsional model of the complete powertrain including gas-pressure based excitation from the engine model. The powertrain model is developed to simulate transient and quasi-steady state conditions in the time-domain. Also, a continuous model of the end-stops of the pendulum are implemented which also facilitates the simulation.It is concluded that it is important to include the system dynamics of the powertrain in the final design of the CPVA. Also, by exploiting the frequency veering property of the CPVA, powertrain resonances can be completely eliminated.

Abstract [sv]

Den tunga fordonsindustrin står inför stora utmaningar för att minska koldioxidutsläppen. Även om elektrifieringen ökar, kommer förbränningsmotorn att användas under en tid framöver. Åtgärder för att minska koldioxidutsläppen från förbrännningsmotorn som down-speeding, down-sizing och ökad förbränningstryck resulterar i ökade torsionsvibrationer och buller från lastbilen. Konventionella metoder för att minska torsionsvibrationerna såsom torsionsdämparen i kopplingslamellen kommer inte att vara tillräcklig i framtida drivlinor för att uppnå vibrations och bullerkraven. Centrifugalpendelabsorbatorn (CPVA) är en anordning för att minska torsionsvibrationerna som konventionellt inte har använts i tunga fordon. I denna avhandling presenteras analytiska, experimentella och numeriska undersökningar av CPVA. Först härleds rörelseekvationerna av en generaell CPVA med Kanes metod. Pendelbanorna och den relativa rotation av pendelkroppen i förhållande till rotorn kan ljusteras i modellen. En friktionsförlust av pendelnrörelsen har utvecklats tillsammans med en mätmetod för att bestämma friktionskoefficienten. Mätmetoden kan också användas för att validera pendelmodellens parametrar utan någon speciell testapparat förutom standardaccelerometrar och datainsamlingssystem. Den utvecklade CPVA-modellen inkluderas sedan i en torsionssmodell av en drivlina med gastrycksbaserad excitation från motormodellen. Drivlinamodellen är utvecklad för att kunna simulera transienta och kvasi-stationära förlopp i tidsdomänen. Dessutom modelleras dämpningen i pendelns ändlägen med en continuerlig funktion vilket underlättar den numeriska simuleringen. Man kan dra slutsatsen att det är viktigt att inkludera drivlinans systemdynamik i den slutliga designen av CPVA. Genom att utnyttja centrifugalabsorbatorns "veering"- egenskap kan drivlinans resonanser helt elimineras.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2021. p. 39
Series
TRITA-SCI-FOU ; 2021:55
Keywords
centrifugal pendulum vibration absorber (CPVA), powertrain, heavy-duty truck, driveline, transmission
National Category
Applied Mechanics
Research subject
Vehicle and Maritime Engineering
Identifiers
urn:nbn:se:kth:diva-305582 (URN)978-91-8040-096-1 (ISBN)
Public defence
2022-01-28, F3 https://kth-se.zoom.us/s/61911073280, Lindstedtsvägen 26, Sockholm, 10:00 (English)
Opponent
Supervisors
Funder
Swedish Energy Agency, 42100-1
Available from: 2021-12-10 Created: 2021-12-09 Last updated: 2022-06-25Bibliographically approved

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