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Optimization of Metal-Assisted Chemical Etching for Deep Silicon Nanostructures
KTH, School of Engineering Sciences (SCI), Applied Physics, Biomedical and X-ray Physics.ORCID iD: 0000-0002-9520-5820
KTH, School of Engineering Sciences (SCI), Applied Physics, Biomedical and X-ray Physics.ORCID iD: 0000-0002-4394-0591
2021 (English)In: Nanomaterials, E-ISSN 2079-4991, Vol. 11, no 11, article id 2806Article in journal (Refereed) Published
Abstract [en]

High-aspect ratio silicon (Si) nanostructures are important for many applications. Metal-assisted chemical etching (MACE) is a wet-chemical method used for the fabrication of nanostructured Si. Two main challenges exist with etching Si structures in the nanometer range with MACE: keeping mechanical stability at high aspect ratios and maintaining a vertical etching profile. In this work, we investigated the etching behavior of two zone plate catalyst designs in a systematic manner at four different MACE conditions as a function of mechanical stability and etching verticality. The zone plate catalyst designs served as models for Si nanostructures over a wide range of feature sizes ranging from 850 nm to 30 nm at 1:1 line-to-space ratio. The first design was a grid-like, interconnected catalyst (brick wall) and the second design was a hybrid catalyst that was partly isolated, partly interconnected (fishbone). Results showed that the brick wall design was mechanically stable up to an aspect ratio of 30:1 with vertical Si structures at most investigated conditions. The fishbone design showed higher mechanical stability thanks to the Si backbone in the design, but on the other hand required careful control of the reaction kinetics for etching verticality. The influence of MACE reaction kinetics was identified by lowering the oxidant concentration, lowering the processing temperature and by isopropanol addition. We report an optimized MACE condition to achieve an aspect ratio of at least 100:1 at room temperature processing by incorporating isopropanol in the etching solution.

Place, publisher, year, edition, pages
MDPI AG , 2021. Vol. 11, no 11, article id 2806
Keywords [en]
metal-assisted chemical etching, Si nanostructures, high aspect ratio, zone plate
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URN: urn:nbn:se:kth:diva-306369DOI: 10.3390/nano11112806ISI: 000724502400001PubMedID: 34835572Scopus ID: 2-s2.0-85118138491OAI: oai:DiVA.org:kth-306369DiVA, id: diva2:1620151
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QC 20211215

Available from: 2021-12-15 Created: 2021-12-15 Last updated: 2022-06-25Bibliographically approved

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Akan, RabiaVogt, Ulrich

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