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Ultrasonic additive manufacturing of nanocrystalline laminated composites
Rice Univ, Mat Sci & NanoEngn, Houston, TX 77005 USA..
Oak Ridge Natl Lab, Mfg Sci Div, Oak Ridge, TN 37831 USA..
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering.
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering.ORCID iD: 0000-0003-4221-8510
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2022 (English)In: Journal of Materials Research, ISSN 0884-2914, E-ISSN 2044-5326, Vol. 37, no 1, p. 247-258Article in journal (Refereed) Published
Abstract [en]

Ultrasonic additive manufacturing has been used to fabricate laminated composites of commercially pure aluminum and a nanocrystalline nickel-cobalt (nc-NiCo) alloy. The nc-NiCo alloy would not weld to itself but readily welded to aluminum. Thus, by alternating between foils of nc-NiCo and Al, we achieved multi-material laminates with strong interlayer bonding. Electron microscopy showed that the nanoscale grain structure of the nc-NiCo was preserved during deposition and that the nc-NiCo/Al weld interface was decorated with comminuted surface oxides as well as Al-Ni-Co intermetallics.These findings are considered in light of process models of junction growth, interdiffusion, and grain growth, which together reveal how the different pressure- and temperature dependences of these phenomena give rise to a range of processing conditions that maximize bonding while minimizing coarsening and intermetallic formation. This analysis quantitatively demonstrates that using a soft, low melting point interlayer material decouples junction growth at the weld interface from grain growth in the nc-NiCo, expanding the range of optimal processing conditions.

Place, publisher, year, edition, pages
Springer Nature , 2022. Vol. 37, no 1, p. 247-258
National Category
Manufacturing, Surface and Joining Technology Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:kth:diva-309814DOI: 10.1557/s43578-021-00462-5ISI: 000740174600002Scopus ID: 2-s2.0-85122494219OAI: oai:DiVA.org:kth-309814DiVA, id: diva2:1644612
Note

QC 20230920

Available from: 2022-03-15 Created: 2022-03-15 Last updated: 2023-09-20Bibliographically approved

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Konig, Hans-HenrikLindwall, Greta

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