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A modular node-based modeling platform for the simulation of machining processes
KTH, School of Industrial Engineering and Management (ITM), Production Engineering, Manufacturing and Metrology Systems.ORCID iD: 0000-0001-9499-172x
KTH, School of Industrial Engineering and Management (ITM), Production Engineering, Manufacturing and Metrology Systems. KTH, School of Industrial Engineering and Management (ITM), Sustainable production development.ORCID iD: 0000-0001-9185-4607
2021 (English)In: Proceedings of the 21st International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2021, euspen , 2021, p. 351-354Conference paper, Published paper (Refereed)
Abstract [en]

Increasing precision requirements motivate research on the system perspective of machining systems. Virtual environments for the prediction of the Process Machine Interaction (PMI) are one key to obtain a priori understanding of machining accuracy, save expensive testing and planning time of industrial users, and increase the overall resource utilization. This paper introduces the modular node-based software platform SharpCut (#cut). The platform follows a sequential modeling approach of manufacturing processes and machine tools by using nodes. The novelty of the method lies in its open architecture with a strong focus on extendibility, adaptability, and research applicability. Besides the node-based modeling approach, four implemented software modules are described. The four modules are the workpiece discretization, the tool and cutting inserts, the material removal, and the system's kinematics. The machine tool's motion and kinematic errors are modeled with Homogeneous Transformation Matrices (HTMs). The workpiece discretization is performed with a memory-efficient implementation of Depth Elements (Dexels). The material removal follows from the modelling of the Tool-Workpiece Engagement (TWE) with a generic model of the tool and the computationally efficient MÖLLER-TRUMBORE ray-triangle intersection algorithm. With the presented modules, it is possible to predict the results of machining processes and perform sensitivity or root cause analyses. The paper concludes with an example model and simulation of a face-milling process.

Place, publisher, year, edition, pages
euspen , 2021. p. 351-354
Keywords [en]
Process simulation, Virtual machine tool, Virtual machining, Kinematics, Linear transformations, Machining centers, Milling (machining), Nanotechnology, Computationally efficient, Homogeneous transformations, Intersection algorithms, Manufacturing process, Model and simulation, Resource utilizations, Root cause analysis, Simulation of machining, Precision engineering
National Category
Production Engineering, Human Work Science and Ergonomics
Identifiers
URN: urn:nbn:se:kth:diva-310414Scopus ID: 2-s2.0-85109214692OAI: oai:DiVA.org:kth-310414DiVA, id: diva2:1648309
Conference
21st International Conference of the European Society for Precision Engineering and Nanotechnology, EUSPEN 2021, 7 June 2021-10 June 2021
Note

Part of proceedings ISBN: 978-0-9957751-9-0

QC 20220330

Available from: 2022-03-30 Created: 2022-03-30 Last updated: 2022-06-25Bibliographically approved

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Scopushttps://www.euspen.eu/events/21st-ice-virtual/?subid=21st-ice-virtual

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Peukert, BerndArchenti, Andreas

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Citation style
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