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On determining the critical velocity in the shot sleeve of a high-pressure die casting machine using open source cfd
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Process. Volkswagen AG—Division of Components Manufacturing, Dr. Rudolf-Leiding-Platz 1, Baunatal, 34225, Germany.ORCID iD: 0000-0003-2617-0895
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Process. Mathematics Applications Consortium for Science and Industry (MACSI), Department of Mathematics and Statistics, University of Limerick, Limerick, V94 T9PX, Ireland.ORCID iD: 0000-0002-8318-1251
2021 (English)In: Fluids, E-ISSN 2311-5521, Vol. 6, no 11, article id 386Article in journal (Refereed) Published
Abstract [en]

This paper investigates the critical plunger velocity in high-pressure die casting during the slow phase of the piston motion and how it can be determined with computational fluid dynamics (CFD) in open source software. The melt-air system is modelled via an Eulerian volume-of-fluid approach, treating the air as a compressible perfect gas. The turbulence is treated via a Reynolds-averaged Navier Stokes (RANS) approach that uses the Menter SST k-ω model. Two different strategies for mesh motion are presented and compared against each other. The solver is validated via analytical models and empirical data. A method is then presented to determine the optimal velocity using a two-dimensional (2D) mesh. As a second step, it is then discussed how the results are in line with those obtained for an actual, industrially relevant, three-dimensional (3D) geometry that also includes the ingate system of the die.

Place, publisher, year, edition, pages
MDPI AG , 2021. Vol. 6, no 11, article id 386
Keywords [en]
Compressible two-phase flow, Critical velocity, High-pressure die casting, OpenFOAM, Shot sleeve
National Category
Mechanical Engineering
Identifiers
URN: urn:nbn:se:kth:diva-312843DOI: 10.3390/fluids6110386ISI: 000913018000001Scopus ID: 2-s2.0-85118128383OAI: oai:DiVA.org:kth-312843DiVA, id: diva2:1660408
Note

QC 20220524

Available from: 2022-05-24 Created: 2022-05-24 Last updated: 2023-09-21Bibliographically approved

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Kohlstädt, SebastianVynnycky, Michael

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