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Turbocharger Radial Turbine Response to Pulse Amplitude
KTH, School of Engineering Sciences (SCI), Engineering Mechanics. KTH, School of Industrial Engineering and Management (ITM), Centres, Competence Center for Gas Exchange (CCGEx).ORCID iD: 0000-0001-7352-0902
KTH, School of Industrial Engineering and Management (ITM), Centres, Competence Center for Gas Exchange (CCGEx). KTH, School of Engineering Sciences (SCI), Engineering Mechanics, Fluid Mechanics and Engineering Acoustics.ORCID iD: 0000-0002-6090-1498
KTH, School of Industrial Engineering and Management (ITM), Centres, Competence Center for Gas Exchange (CCGEx). KTH, School of Engineering Sciences (SCI), Engineering Mechanics, Fluid Mechanics and Engineering Acoustics.ORCID iD: 0000-0001-7330-6965
2022 (English)In: Journal of energy resources technology, ISSN 0195-0738, E-ISSN 1528-8994, Vol. 144, no 8Article in journal (Refereed) Published
Abstract [en]

Under on-engine operating conditions, a turbocharger turbine is subject to a pulsating flow and, consequently, experiences deviations from the performance measured in gas-stand flow conditions. Furthermore, due to the high exhaust gases temperatures, heat transfer further deteriorates the turbine performance. The complex interaction of the aerothermodynamic mechanisms occurring inside the hot-side, and consequently the turbine behavior, is largely affected by the shape of the pulse, which can be parameterized through three parameters: pulse amplitude, frequency, and temporal gradient. This paper investigates the hot-side system response to the pulse amplitude via detached eddy simulations (DES) of a turbocharger radial turbine system including the exhaust manifold. First, the computational model is validated against experimental data obtained in gas-stand flow conditions. Then, two different mass flow pulses, characterized by a pulse amplitude difference of ≈5%≈5%⁠, are compared. An exergy-based post-processing approach shows the beneficial effects of increasing the pulse amplitude. An improvement of the turbine power by 1.3%1.3%⁠, despite the increment of the heat transfer and total internal irreversibilities by 5.8%5.8% and 3.4%3.4%⁠, respectively, is reported. As a result of the higher maximum speeds, internal losses caused by viscous friction are responsible for the growth of the total internal irreversibilities as pulse amplitude increases.

Place, publisher, year, edition, pages
American Society of Mechanical Engineers (ASME) , 2022. Vol. 144, no 8
Keywords [en]
radial turbines, energy conversion systems, energy systems analysis, DES
National Category
Fluid Mechanics
Identifiers
URN: urn:nbn:se:kth:diva-314212DOI: 10.1115/1.4053346ISI: 000818095500019Scopus ID: 2-s2.0-85127259942OAI: oai:DiVA.org:kth-314212DiVA, id: diva2:1670962
Funder
Swedish Energy Agency, Dnr. 2017-002801, 33834-3.
Note

QC 20220919

Available from: 2022-06-16 Created: 2022-06-16 Last updated: 2025-02-09Bibliographically approved
In thesis
1. Numerical Investigation of Radial Turbines Subject to Pulsating Flow
Open this publication in new window or tab >>Numerical Investigation of Radial Turbines Subject to Pulsating Flow
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

In the optic of a more sustainable society, research and development of highly efficient fluid machines represent a fundamental process to satisfy the rapidly growing energy needs of the modern world. Radial turbines are characterized by higher efficiencies for a larger range of inflow conditions compared to axial turbines. Due to this favorable characteristic, they find their natural application in turbocharger systems, where the flow is inherently unsteady due to the engine reciprocating. In a turbocharged engine, to exploit the residual energy contained in the exhaust gases, the radial turbine is fed by the exhaust gases from the cylinders of the engine. The particular inflow conditions to which a turbocharger turbine is exposed, i.e. pulsating flow and high gas temperatures, make the turbocharger turbine a unique example in the turbomachinery field. Indeed, pulsating flow causes performance deviations from quasi-steady to pulsating flow conditions, while heat transfer deteriorates the turbine performance. Modeling correctly these phenomena is essential to enhance turbocharger-engine matching. The problem is further complicated since, due to the geometrical diversity of the different parts of the system, each component represents a stand-alone problem both in terms of flow characteristics and design optimization. In this thesis, high-fidelity numerical simulations are used to characterize the performance of a single-entry radial turbine applied in a commercial 4-cylinder engine for a passenger car under engine-like conditions. By treating the hot-side system as a stand-alone device, parametrization of the pulse shape imposed as inlet boundary conditions has let to highlight specific trends of the system response to pulse amplitude and frequency variations. Reduced-order models to predict the deviations of the turbine performance from quasi-steady to pulsating flow conditions are developed. At first, a simple algebraic model demonstrates the proportionality between the intensity of the deviations and the normalized reduced frequency. Then, a neural network model is demonstrated to accurately predict the unsteady turbine performance given a limited number of training data. Lastly, a gradient-based optimization method is developed to identify the optimum working conditions, in terms of pulse shape, to maximize the power output of the turbine. High-fidelity LES simulations are used to improve the understanding of flow physics. The flow at the rotor blade experiences different characteristics between continuous and pulsating flow conditions. In particular, large separations and secondary flows develop on both the pressure and suction sides of the blade as a consequence of the large range of relative inflow angles the blade is exposed to. Such secondary flows are addressed as the main cause of the drop of the isentropic efficiency from continuous to pulsating flow conditions.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2022. p. 90
Series
TRITA-SCI-FOU ; 2022: 48
National Category
Energy Engineering Fluid Mechanics
Research subject
Engineering Mechanics
Identifiers
urn:nbn:se:kth:diva-318294 (URN)978-91-8040-362-7 (ISBN)
Public defence
2022-10-07, https://kth-se.zoom.us/j/62250737850, Sal F3, Lindstedtsvägen 26, Stockholm, 10:00 (English)
Opponent
Supervisors
Note

QC 220921

Available from: 2022-09-21 Created: 2022-09-19 Last updated: 2025-02-09Bibliographically approved

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Mosca, RobertoLim, Shyang MawMihaescu, Mihai

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