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In-situ synchrotron X-ray analysis of metal Additive Manufacturing: Current state, opportunities and challenges
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Structures.
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Structures.
Friedrich Alexander Univ Erlangen Nurnberg FAU, Chair Mat Sci & Engn Met, Martensstr 5, D-91058 Erlangen, Germany..
Freemelt AB, Bergfotsgatan 5A, SE-43135 Mölndal, Sweden..
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2022 (English)In: Materials & design, ISSN 0264-1275, E-ISSN 1873-4197, Vol. 219, p. 110790-, article id 110790Article in journal (Refereed) Published
Abstract [en]

Additive Manufacturing (AM) is becoming an important technology for manufacturing of metallic materials. Laser-Powder Bed Fusion (L-PBF), Electron beam-Powder Bed Fusion (E-PBF) and Directed Energy Deposition (DED) have attracted significant interest from both the scientific community and the industry since these technologies offer great manufacturing opportunities for niche applications and complex geometries. Understanding the physics behind the complex and dynamic phenomena occurring during these processes is essential for overcoming the barriers that constrain the metal AM development. Insitu synchrotron X-ray characterization is suitable for investigating the microstructure evolution during processing and provides new profound insights. Here, we provide an overview of the research on metal PBF and DED using in-situ synchrotron X-ray imaging, diffraction and small-angle scattering, highlighting the state of the art, the instrumentation, the challenges and the gaps in knowledge that need to be filled. We aim at presenting a scientific roadmap for in-situ synchrotron analysis of metal PBF and DED where future challenges in instrumentation such as the development of experimental stations, sample environments and detectors as well as the need for further application oriented research are included.

Place, publisher, year, edition, pages
Elsevier BV , 2022. Vol. 219, p. 110790-, article id 110790
Keywords [en]
Metal additive manufacturing, Synchrotron X-ray characterization, In-situ studies, Powder bed fusion, Directed energy deposition
National Category
Production Engineering, Human Work Science and Ergonomics Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:kth:diva-316436DOI: 10.1016/j.matdes.2022.110790ISI: 000833248900002Scopus ID: 2-s2.0-85131443845OAI: oai:DiVA.org:kth-316436DiVA, id: diva2:1688268
Note

QC 20220818

Available from: 2022-08-18 Created: 2022-08-18 Last updated: 2023-12-07Bibliographically approved

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Ioannidou, ChrysoulaKönig, Hans-HenrikHedström, PeterLindwall, Greta

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