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Assessment of the unsteady performance of a turbocharger radial turbine under pulsating flow conditions: Parametric study and modeling
KTH, School of Engineering Sciences (SCI), Engineering Mechanics, Fluid Mechanics and Engineering Acoustics. KTH, School of Industrial Engineering and Management (ITM), Centres, Competence Center for Gas Exchange (CCGEx).ORCID iD: 0000-0001-7352-0902
KTH, School of Engineering Sciences (SCI), Engineering Mechanics, Fluid Mechanics and Engineering Acoustics. KTH, School of Industrial Engineering and Management (ITM), Centres, Competence Center for Gas Exchange (CCGEx).ORCID iD: 0000-0001-7330-6965
2022 (English)In: Energy Conversion and Management: X, E-ISSN 2590-1745, Vol. 15, p. 100268-100268, article id 100268Article in journal (Refereed) Published
Abstract [en]

A characteristic of radial turbines for turbocharger applications subject to pulsating flow is the deviation of the turbine performance compared with corresponding continuous flow conditions, typically associated with gas-stand experiments. The performance deviations under pulsating flow generate a hysteresis loop that encloses the performance line obtained in gas-stand conditions and their intensity is demonstrated to grow with increasing pulse amplitude and frequency. Predicting the performance deviations is of great interest to improve the predictive capabilities of reduced-order models and enhance engine-turbocharger matching.

In this work, the performance response of a turbocharger radial turbine is studied with respect to variations of the normalized pulse amplitude (between 0.4 and 1.6) and the pulse frequency (between 20Hz and 100Hz). Results show that the hysteresis loop expands with increasing pulse amplitude and frequency, so that the turbine cannot be treated as a quasi-steady device. The characteristic trends of the turbine performance are also highlighted with respect to pulse amplitude and frequency variations. The expansion ratio is registered to improve by +4.0% with increasing pulse amplitude and decrease by -1.3% with increasing pulse frequency. An opposite trend is otherwise registered for the isentropic efficiency, which decreases by -6.5% for increasing pulse amplitude and increases by +6.5% for increasing pulse frequency. Finally, through a simple model, the deviations of the turbine performance from quasi-steady to pulsating flow conditions are demonstrated to depend on the time derivative of the pressure pulse and the residence time of the fluid particle rather than pulse amplitude and frequency.

Place, publisher, year, edition, pages
Elsevier BV , 2022. Vol. 15, p. 100268-100268, article id 100268
Keywords [en]
Turbomachinery, Turbocharger radial turbine, Pulsating flow, Large Eddy simulations
National Category
Mechanical Engineering Fluid Mechanics Energy Engineering
Research subject
Engineering Mechanics
Identifiers
URN: urn:nbn:se:kth:diva-316885DOI: 10.1016/j.ecmx.2022.100268ISI: 000855618900002Scopus ID: 2-s2.0-85134736052OAI: oai:DiVA.org:kth-316885DiVA, id: diva2:1692200
Projects
CCGEx
Funder
Swedish Energy Agency, 33834-3
Note

QC 20221206

Available from: 2022-09-01 Created: 2022-09-01 Last updated: 2025-02-09Bibliographically approved
In thesis
1. Numerical Investigation of Radial Turbines Subject to Pulsating Flow
Open this publication in new window or tab >>Numerical Investigation of Radial Turbines Subject to Pulsating Flow
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

In the optic of a more sustainable society, research and development of highly efficient fluid machines represent a fundamental process to satisfy the rapidly growing energy needs of the modern world. Radial turbines are characterized by higher efficiencies for a larger range of inflow conditions compared to axial turbines. Due to this favorable characteristic, they find their natural application in turbocharger systems, where the flow is inherently unsteady due to the engine reciprocating. In a turbocharged engine, to exploit the residual energy contained in the exhaust gases, the radial turbine is fed by the exhaust gases from the cylinders of the engine. The particular inflow conditions to which a turbocharger turbine is exposed, i.e. pulsating flow and high gas temperatures, make the turbocharger turbine a unique example in the turbomachinery field. Indeed, pulsating flow causes performance deviations from quasi-steady to pulsating flow conditions, while heat transfer deteriorates the turbine performance. Modeling correctly these phenomena is essential to enhance turbocharger-engine matching. The problem is further complicated since, due to the geometrical diversity of the different parts of the system, each component represents a stand-alone problem both in terms of flow characteristics and design optimization. In this thesis, high-fidelity numerical simulations are used to characterize the performance of a single-entry radial turbine applied in a commercial 4-cylinder engine for a passenger car under engine-like conditions. By treating the hot-side system as a stand-alone device, parametrization of the pulse shape imposed as inlet boundary conditions has let to highlight specific trends of the system response to pulse amplitude and frequency variations. Reduced-order models to predict the deviations of the turbine performance from quasi-steady to pulsating flow conditions are developed. At first, a simple algebraic model demonstrates the proportionality between the intensity of the deviations and the normalized reduced frequency. Then, a neural network model is demonstrated to accurately predict the unsteady turbine performance given a limited number of training data. Lastly, a gradient-based optimization method is developed to identify the optimum working conditions, in terms of pulse shape, to maximize the power output of the turbine. High-fidelity LES simulations are used to improve the understanding of flow physics. The flow at the rotor blade experiences different characteristics between continuous and pulsating flow conditions. In particular, large separations and secondary flows develop on both the pressure and suction sides of the blade as a consequence of the large range of relative inflow angles the blade is exposed to. Such secondary flows are addressed as the main cause of the drop of the isentropic efficiency from continuous to pulsating flow conditions.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2022. p. 90
Series
TRITA-SCI-FOU ; 2022: 48
National Category
Energy Engineering Fluid Mechanics
Research subject
Engineering Mechanics
Identifiers
urn:nbn:se:kth:diva-318294 (URN)978-91-8040-362-7 (ISBN)
Public defence
2022-10-07, https://kth-se.zoom.us/j/62250737850, Sal F3, Lindstedtsvägen 26, Stockholm, 10:00 (English)
Opponent
Supervisors
Note

QC 220921

Available from: 2022-09-21 Created: 2022-09-19 Last updated: 2025-02-09Bibliographically approved

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Publisher's full textScopushttps://www.sciencedirect.com/science/article/pii/S2590174522000915

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Mosca, RobertoMihaescu, Mihai

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