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Effect of Surface Pre-Treatment on the Adhesion between HiPIMS Thick Cu:CuCNx Coating and WC-Co Shim
KTH, School of Industrial Engineering and Management (ITM), Production Engineering, Manufacturing and Metrology Systems.
KTH, School of Industrial Engineering and Management (ITM), Production Engineering, Manufacturing and Metrology Systems.ORCID iD: 0000-0003-3056-781x
KTH, School of Industrial Engineering and Management (ITM), Production Engineering, Manufacturing and Metrology Systems.ORCID iD: 0000-0001-9185-4607
2022 (English)In: Coatings, ISSN 2079-6412, Vol. 12, no 10, article id 1484Article in journal (Refereed) Published
Abstract [en]

High-power impulse magnetron-sputtering thick metal/carbon-nitride-doped metal-matrix multilayer nano-composite coating can be applied to cutting-tool holder components to improve cutting insert's life. One of the challenges of such an add-on solution is the poor adhesion between the thick coating and the hard alloy substrate, such as WC-Co shim. This work presents a study on WC-Co substrate surface preparation methods for HiPIMS coating and its adhesion improvement. Three mechanical surface pretreatment methods were investigated: machining (grinding), diamond polishing, and grit blasting. White-light interferometry was used for substrate surface texture measurement before and after pretreatment. It was demonstrated that, compared to machining and diamond polishing, grit blasting can significantly improve the interface adhesion between the similar to 200 mu m-thick Cu:CuCNx coating and WC-Co shim. Grit blasting was also found to be beneficial for improving the cutting insert's life in the external turning process. In turning tests, the coating lifetime for grit-blasted shim was more than 90 min, whereas the coating lifetimes for machined shim (conventional shim) and diamond-polished shim were similar to 85 min and similar to 70 min, respectively. Further, by comparing the HiPIMS gradient chromium pre-layer between the coating and substrate for the different shims, the study also explained that the quasi-isotropic surface texture of grit-blasted shim is more advantageous for coating-substrate interface adhesion.

Place, publisher, year, edition, pages
MDPI , 2022. Vol. 12, no 10, article id 1484
Keywords [en]
surface texture, pre-treatment, grit blasting, HiPIMS, Cu:CuCNx thick coatings, adhesion, nano-composite, WC-Co shim, insert wear, turning
National Category
Manufacturing, Surface and Joining Technology
Identifiers
URN: urn:nbn:se:kth:diva-321263DOI: 10.3390/coatings12101484ISI: 000872407300001Scopus ID: 2-s2.0-85140885761OAI: oai:DiVA.org:kth-321263DiVA, id: diva2:1710521
Note

QC 20221114

Available from: 2022-11-14 Created: 2022-11-14 Last updated: 2022-11-14Bibliographically approved

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Rashid, Masud-UrTomkowski, RobertArchenti, Andreas

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