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Efficiency and temperature of spray lubricated superfinished spur gears
KTH, School of Industrial Engineering and Management (ITM), Machine Design (Dept.), Systems and Component Design.
KTH, School of Industrial Engineering and Management (ITM), Machine Design (Dept.).ORCID iD: 0000-0002-2347-8379
KTH, School of Industrial Engineering and Management (ITM), Machine Design (Dept.).ORCID iD: 0000-0003-2489-0688
2022 (English)In: Proceedings of the Institution of mechanical engineers. Part J, journal of engineering tribology, ISSN 1350-6501, E-ISSN 2041-305X, Vol. 236, no 11, p. 2283-2291Article in journal (Refereed) Published
Abstract [en]

Gearboxes are one of the most power dense systems used today, and in certain instances their limiting factor is the ability to evacuate heat from the gear contact. This work analyses the efficiency (i.e. heat generation) and tooth temperature in the three lubricating conditions dip, into mesh spray and out of mesh spray for superfinished gears which are then compared to ground gears. A back-to-back gear test rig is employed to test maximum contact pressures at the pitch of 0.59 to 0.96 GPa and pitch velocities from 0.5 to 20 m/s at a controlled lubricant temperature of 90 °C. The results show superfinished gears have higher mesh efficiency and lower gear tooth and bulk temperatures, hence lower heat flux compared to ground gears in all lubricating conditions.

Place, publisher, year, edition, pages
SAGE Publications , 2022. Vol. 236, no 11, p. 2283-2291
Keywords [en]
efficiency, gear temperature, Spray lubrication, superfinish, Heat flux, Lubrication, Mesh generation, Spur gears, Contact pressures, Dense systems, Gear contacts, Gear test rig, Lubricating condition, Power, Work analysis
National Category
Other Mechanical Engineering
Identifiers
URN: urn:nbn:se:kth:diva-322566DOI: 10.1177/13506501221077773ISI: 000780093700001Scopus ID: 2-s2.0-85127786124OAI: oai:DiVA.org:kth-322566DiVA, id: diva2:1721797
Note

QC 20221222

Available from: 2022-12-22 Created: 2022-12-22 Last updated: 2025-02-14Bibliographically approved

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Andersson, MartinSosa, MarioOlofsson, Ulf

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Systems and Component DesignMachine Design (Dept.)
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  • apa
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