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Metals by Micro-Scale Additive Manufacturing: Comparison of Microstructure and Mechanical Properties
Laboratory for Nanometallurgy, Department of Materials, ETH Zürich, Vladimir-Prelog-Weg 1-5/10, Zürich, 8093, Switzerland.ORCID iD: 0000-0001-9980-7434
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2020 (English)In: Advanced Functional Materials, ISSN 1616301X, Vol. 30, no 28Article in journal (Refereed) Published
Abstract [en]

Many emerging applications in microscale engineering rely on the fabrication of 3D architectures in inorganic materials. Small-scale additive manufacturing (AM) aspires to provide flexible and facile access to these geometries. Yet, the synthesis of device-grade inorganic materials is still a key challenge toward the implementation of AM in microfabrication. Here, a comprehensive overview of the microstructural and mechanical properties of metals fabricated by most state-of-the-art AM methods that offer a spatial resolution ≤10 μm is presented. Standardized sets of samples are studied by cross-sectional electron microscopy, nanoindentation, and microcompression. It is shown that current microscale AM techniques synthesize metals with a wide range of microstructures and elastic and plastic properties, including materials of dense and crystalline microstructure with excellent mechanical properties that compare well to those of thin-film nanocrystalline materials. The large variation in materials' performance can be related to the individual microstructure, which in turn is coupled to the various physico-chemical principles exploited by the different printing methods. The study provides practical guidelines for users of small-scale additive methods and establishes a baseline for the future optimization of the properties of printed metallic objects—a significant step toward the potential establishment of AM techniques in microfabrication.

Place, publisher, year, edition, pages
Wiley , 2020. Vol. 30, no 28
Keywords [en]
3D printing, additive manufacturing, mechanical properties, metals, micro, microstructure, nano
National Category
Materials Engineering
Identifiers
URN: urn:nbn:se:kth:diva-339193DOI: 10.1002/adfm.201910491ISI: 000535038000001PubMedID: 32684902Scopus ID: 2-s2.0-85085595530OAI: oai:DiVA.org:kth-339193DiVA, id: diva2:1809867
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QC 20231106

Available from: 2023-11-06 Created: 2023-11-06 Last updated: 2023-11-06Bibliographically approved

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Publisher's full textPubMedScopushttps://doi.org/10.1002%2Fadfm.201910491

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Reiser, Alain

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CiteExportLink to record
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Citation style
  • apa
  • ieee
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