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Enhancing compressive performance in 3D printed pyramidal lattice structures with geometrically tailored I-shaped struts
Department of Mechanical Engineering, Khalifa University of Science and Technology, Abu Dhabi, UAE.
KTH, School of Engineering Sciences (SCI), Engineering Mechanics. Department of Mechanical Engineering, Khalifa University of Science and Technology, Abu Dhabi, UAE.ORCID iD: 0000-0002-9438-9648
James Watt School of Engineering, University of Glasgow, Glasgow G12 8QQ, UK.
Department of Mechanical Engineering, Khalifa University of Science and Technology, Abu Dhabi, UAE.
2024 (English)In: Materials & design, ISSN 0264-1275, E-ISSN 1873-4197, Vol. 237, article id 112524Article in journal (Refereed) Published
Abstract [en]

This study examines the compressive response of geometrically tailored pyramidal lattice structures composed of struts with I-shaped cross-sections. Geometrically tailored pyramidal lattices with micro-scale features are 3D printed using the Digital Light Processing (DLP) technique, and their effective elastic modulus, collapse strength and energy absorption capacity are experimentally evaluated under quasi-static compressive loading. Furthermore, detailed non-linear finite element (FE) calculations are performed to examine underlying collapse mechanisms and explore the vast design space offered by the proposed geometrical tailoring scheme. Both the experimental and numerical results show that the geometrically tailored lattice structures outperform conventional pyramidal lattices of equal weight in terms of elastic modulus (+24 %), collapse strength (+21 %) and energy absorption (+68 %). Notably, these strength improvements are attributed to lateral buckling that prompts the I-shaped struts to bend sideways during collapse. Specific cross-sectional designs demonstrate remarkable enhancements in strength and energy absorption, reaching up to 93 % and 161 %, respectively, differentiating them significantly from conventional designs.

Place, publisher, year, edition, pages
Elsevier BV , 2024. Vol. 237, article id 112524
Keywords [en]
Additive manufacturing, Architected materials, Energy absorption, Finite element analysis, Sandwich structures
National Category
Applied Mechanics
Identifiers
URN: urn:nbn:se:kth:diva-341592DOI: 10.1016/j.matdes.2023.112524ISI: 001140761400001Scopus ID: 2-s2.0-85179582774OAI: oai:DiVA.org:kth-341592DiVA, id: diva2:1822640
Note

QC 20231227

Available from: 2023-12-27 Created: 2023-12-27 Last updated: 2024-02-01Bibliographically approved

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Barsoum, Imad

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