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A multi-perspective method for gear efficiency and contact analysis
Lund Univ, Dept Mech Engn Sci, Div Mech Mat & Component Design, Fac Engn LTH, Lund, Sweden..
Tribonex AB, Uppsala, Sweden..
KTH, School of Industrial Engineering and Management (ITM), Engineering Design, System and Component Design.ORCID iD: 0000-0003-4447-3363
Otec Prazisionsfinish GmbH, Straubenhardt, Germany..
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2023 (English)In: Results in Engineering (RINENG), ISSN 2590-1230, Vol. 20, article id 101582Article in journal (Refereed) Published
Abstract [en]

Modern gearing applications, in particular electrification, impose new challenges in many different fields of engineering and research. In specific, new demands are imposed on gears, including higher rotational speed, lower noise acceptance, and increased efficiency, as well as increased resistance against pitting and scuffing. To meet these demands, a better understanding of gear contacts is needed. The Eurostars project Effigears proposes a novel multi-perspective methodology for assessment of gear efficiency and contact analysis. The methodology consists of using a novel surface treatment method, Triboconditioning (R), implemented in a streamfinishing process, surface measurements using a scattered light method, experimental testing using the standardized FZG test rig, and contact simulations using a novel thermal elasto-hydrodynamic lubrication tool. It is found, in preliminary tests, that enhanced gear performance may be enhanced due to Triboconditioning (R) surface treat-ment. Findings also include better understanding of how surface characteristics and lubricants affect scuffing and pitting, and the effect of load distribution on gearset behavior.

Place, publisher, year, edition, pages
Elsevier BV , 2023. Vol. 20, article id 101582
Keywords [en]
Triboconditioning, Scuffing, FZG testing, TEHL
National Category
Other Mechanical Engineering
Identifiers
URN: urn:nbn:se:kth:diva-343388DOI: 10.1016/j.rineng.2023.101582ISI: 001150299500001Scopus ID: 2-s2.0-85183730218OAI: oai:DiVA.org:kth-343388DiVA, id: diva2:1837207
Note

QC 20240213

Available from: 2024-02-13 Created: 2024-02-13 Last updated: 2025-02-14Bibliographically approved

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Bergseth, EllenTu, MinghuiBard, Lucas

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