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Topology optimised novel lattice structures for enhanced energy absorption and impact resistance
Advanced Digital & Additive Manufacturing (ADAM) Center, Khalifa University, Abu Dhabi, United Arab Emirates; Department of Mechanical and Nuclear Engineering, Khalifa University, Abu Dhabi, United Arab Emirates.
KTH, School of Engineering Sciences (SCI), Engineering Mechanics. Advanced Digital & Additive Manufacturing (ADAM) Center, Khalifa University, Abu Dhabi, United Arab Emirates; Department of Mechanical and Nuclear Engineering, Khalifa University, Abu Dhabi, United Arab Emirates.ORCID iD: 0000-0002-9438-9648
Advanced Digital & Additive Manufacturing (ADAM) Center, Khalifa University, Abu Dhabi, United Arab Emirates; Department of Mechanical and Nuclear Engineering, Khalifa University, Abu Dhabi, United Arab Emirates.
2024 (English)In: Virtual and Physical Prototyping, ISSN 1745-2759, E-ISSN 1745-2767, Vol. 19, no 1, article id e2361463Article in journal (Refereed) Published
Abstract [en]

This study evaluates topologically optimized lattice structures for high strain rate loading, crucial for impact resistance. Using the BESO (Bidirectional Evolution Structural Optimisation) topology optimisation algorithm, CompIED and ShRIED topologies are developed for enhanced energy absorption and impact resistance. Micromechanical simulations reveal CompIED surpasses theoretical elasticity limits for isotropic cellular materials, while the hybrid design ShRComp achieves theoretical maximum across all relative densities. Compared to TPMS, truss, and plate lattices, the proposed structures exhibit higher uniaxial modulus. Manufactured via fused deposition modeling with ABS thermoplastic, their energy absorption capabilities are assessed through compression tests and impact simulations. The ShRComp lattice demonstrates superior energy absorption under compression compared to CompIED. Impact analyses of CompIED and ShRComp sandwich structures at varying velocities show exceptional resistance to perforation and higher impact absorption efficiency, outperforming other classes of sandwich structures at similar densities. These findings position these new and novel topologies as promising candidates for impact absorption applications.

Place, publisher, year, edition, pages
Informa UK Limited , 2024. Vol. 19, no 1, article id e2361463
Keywords [en]
additive manufacturing, finite element analysis, impact absorption, Lattice structures, testing, topology optimisation
National Category
Mechanical Engineering
Identifiers
URN: urn:nbn:se:kth:diva-348743DOI: 10.1080/17452759.2024.2361463ISI: 001250569800001Scopus ID: 2-s2.0-85196402674OAI: oai:DiVA.org:kth-348743DiVA, id: diva2:1878653
Note

QC 20240627

Available from: 2024-06-27 Created: 2024-06-27 Last updated: 2025-03-17Bibliographically approved

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Barsoum, Imad

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