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A novel estimation of electrical and cooling losses in electric arc furnaces
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Materials Process Science.
Sch Engn & Informat Technol, Inst Tecnol & Estudios Super Monterrey, Monterrey, Mexico .
Sch Engn & Informat Technol, Inst Tecnol & Estudios Super Monterrey, Monterrey, Mexico .
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Materials Process Science.
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2012 (English)In: Energy, ISSN 0360-5442, E-ISSN 1873-6785, Vol. 42, no 1, 446-456 p.Article in journal (Refereed) Published
Abstract [en]

A method to calculate electrical losses and a heat transfer model of a conventional Electric Arc Furnace (EAF) are presented. The application of a novel power theory for the EAF was used to compute electrical losses and it was compared with conventional power calculations. The electrical losses and electrical variables were used as input parameters to the proposed heat transfer model. Chemical energy sources were included as energy inputs to estimate the overall heat transferred including the heat losses in the cooling system. In the heat transfer model the furnace was divided in 11 inner surfaces and the radiation view factors between them were estimated by a commercial finite element software. Variations of the view factors for different arc coverage were evaluated. Different scenarios for cooling panels losses, with respect to arc coverage and thickness of slag layers adhered to cooling system panels, were analyzed. The approach presented in this work allows calculation of energy balances in electrical arc furnaces with low computational resources. Finally, the contribution of this research work is to define a framework for further research oriented to improve both the electrical and thermal energy efficiencies to increase productivity and reduce energy consumption in steel plants.

Place, publisher, year, edition, pages
2012. Vol. 42, no 1, 446-456 p.
Keyword [en]
Electric arc furnace, Energy efficiency, Heat and cooling losses, Radiation, Randomness power
National Category
Energy Engineering
Identifiers
URN: urn:nbn:se:kth:diva-96195DOI: 10.1016/j.energy.2012.03.024ISI: 000304975500046Scopus ID: 2-s2.0-84860840366OAI: oai:DiVA.org:kth-96195DiVA: diva2:529772
Note
QC 20120531Available from: 2012-05-31 Created: 2012-05-31 Last updated: 2017-12-07Bibliographically approved

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