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Numerical Modelling of Turning to Find Residual Stresses
KTH, School of Industrial Engineering and Management (ITM), Production Engineering. Swerea KIMAB AB.
KTH, School of Industrial Engineering and Management (ITM), Production Engineering.
2013 (English)In: Procedia CIRP, Elsevier, 2013, 258-264 p.Conference paper, Published paper (Refereed)
Abstract [en]

In this study a thermo-mechanical numerical simulation of the machining operation is presented. The purpose of the simulations is to obtain the residual stresses. The FE-simulations are compared to measurements of a machined axis. The reason for this work is to see if residual stress calculations have reached a level where it could be performed on a daily basis. Therefore, the simulations were performed with the software package DEFORM which has a re-mesh function that, for practical reasons, is necessary when forming chips. The large deformations will make the FE-analysis to costly otherwise.

The work includes a parametric study of machining parameters in order to foresee the impact on the residual stresses. These simulations have also been compared to measurements.

The FE-simulations has proved to predict the residual stresses in principle. However, even though the stress gradient in the vicinity of the surface is captured the exact stress level on the surface could not be foreseen. This effect was attributed to the re-mesh function. The parametric study showed that residual stresses can be foreseen, but not all the way up to the surface. Simulated results are only valid from approx 0.05mm-0.1mm below the surface. However, even with this restriction the FE-analysis can be used for optimising the cutting parameters with respect to residual stresses.

Place, publisher, year, edition, pages
Elsevier, 2013. 258-264 p.
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
SRA - Production
Identifiers
URN: urn:nbn:se:kth:diva-125179Scopus ID: 2-s2.0-84881171964OAI: oai:DiVA.org:kth-125179DiVA: diva2:639429
Conference
14th CIRP Conference on Modeling of Machining Operations (CIRP CMMO)
Funder
XPRES - Initiative for excellence in production research
Note

Qc 20130830

Available from: 2013-08-07 Created: 2013-08-07 Last updated: 2013-08-30Bibliographically approved

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CiteExportLink to record
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Cite
Citation style
  • apa
  • harvard1
  • ieee
  • modern-language-association-8th-edition
  • vancouver
  • Other style
More styles
Language
  • de-DE
  • en-GB
  • en-US
  • fi-FI
  • nn-NO
  • nn-NB
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  • Other locale
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Output format
  • html
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