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Gas Quench Rate after Low Pressure Carburizing and its Influence on Fatigue Properties of Gears
KTH, School of Industrial Engineering and Management (ITM), Production Engineering, Welding Technology. KTH, Centres, XPRES, Excellence in production research. Scania CV, Stockholm, Sweden.
KTH, School of Industrial Engineering and Management (ITM), Production Engineering, Welding Technology. KTH, Centres, XPRES, Excellence in production research. Swerea KIMAB, Stockholm, Sweden.ORCID iD: 0000-0002-6061-662X
KTH, School of Industrial Engineering and Management (ITM), Production Engineering, Welding Technology. KTH, Centres, XPRES, Excellence in production research. Swerea KIMAB, Stockholm, Sweden.
2013 (English)In: HTM - Journal of Heat Treatment and Materials, ISSN 1867-2493, Vol. 68, no 6, 239-245 p.Article in journal (Refereed) Published
Abstract [en]

Process modifications of the gas quench sequence for low pressure carburized gears can increase the performance of up to 22 %, compared to direct gas quenching. Several test series were made with different interruptions of the gas quenching sequence, near the martensite start temperature Ms. The quench interruption resulted in an increase in magnitude of compressive residual stress which was attributed to temperature homogenization and rearrangement of local stresses. The increased fatigue strength was a result of the combination of enhancement of the compressive residual stress state, and of mechanical stabilization of austenite.

Place, publisher, year, edition, pages
Carl Hanser Verlag GmbH, 2013. Vol. 68, no 6, 239-245 p.
Keyword [en]
Steels, martensite, hardening, low pressure carburizing, gas cooling, fatigue strength, fracture surface, residual stress, dilatometer
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
SRA - Production
Identifiers
URN: urn:nbn:se:kth:diva-137060DOI: 10.3139/105.110203Scopus ID: 2-s2.0-84893858890OAI: oai:DiVA.org:kth-137060DiVA: diva2:677820
Funder
XPRES - Initiative for excellence in production research
Note

QC 20140211

Available from: 2013-12-10 Created: 2013-12-10 Last updated: 2016-04-18Bibliographically approved
In thesis
1. Effects of manufacturing chain on mechanical performance: Study on heat treatment of powertrain components
Open this publication in new window or tab >>Effects of manufacturing chain on mechanical performance: Study on heat treatment of powertrain components
2015 (English)Licentiate thesis, comprehensive summary (Other academic)
Abstract [en]

The increasing demands for lightweight designs with high strength call for improved manufacturing processes regarding heat treatment of steel. The manufacturing process has considerable potential to improve the mechanical performance and to obtain more reliable results with less variation.

The goal of this thesis is to establish new knowledge regarding improved manufacturing processes in industrial heat treatment applications. Three research questions with associated hypotheses are formulated. Process experiments, evaluation of the mechanical performance, and modelling of the fatigue behaviour assist in answering the questions.

The gas quenching procedure following low-pressure carburising differs from the conventional procedure of gas carburising and oil quenching. It is shown that the introduction of a holding time during the low-temperature part of the quench has a positive effect on mechanical properties, with some 20 percent increase in fatigue strength. This is attributed to increased compressive surface residual stress and stabilisation of austenite.

Tempering is a common manufacturing process step following hardening in order to increase the toughness of the steel. However, the research shows that the higher hardness from eliminating tempering from the manufacturing process is beneficial for contact fatigue resistance. The untempered steel showed not only less contact fatigue damage but also a different contact fatigue mechanism.

Straightening of elongated components is made after heat treatment in order to compensate for distortions. The research shows that straightening of induction hardened shafts may lead to lowering of the fatigue strength of up to 20 percent. A fracture mechanics based model is developed to estimate the effects of straightening on fatigue strength.

Abstract [sv]

Ökande krav på höghållfasta lättviktskonstruktioner kräver förbättrade tillverkningsprocesser för värmebehandling av stål. Det finns stor potential att förbättra mekanisk prestanda och att erhålla mer tillförlitliga resultat med mindre variation genom att förbättra tillverkningsprocessen.

Målet med denna avhandling är att etablera ny kunskap kring tillverkningsprocesser inom industriella värmebehandlingsapplikationer. Tre forskningsfrågor med tillhörande hypoteser formuleras. Processexperiment, utvärdering av mekanisk hållfasthet och modellering av utmattningsbeteende bygger upp besvarandet av frågorna.

Gaskylning som följer lågtrycksuppkolning skiljer sig från det konventionella förfarandet med gasuppkolning och släckning i olja. Resultaten visar att en hålltid i den nedre delen av kylningsförloppet har positiv inverkan på utmattningshållfastheten. Orsaken till förbättringen hänförs till ökade tryckrestspänningar samt stabilisering av austenit.

Anlöpning är en vanlig tillverkningsprocess som efterföljer härdning för att öka stålets seghet. Forskningen visar däremot att den högre hårdheten för oanlöpt stål är fördelaktig för motstånd mot kontaktutmattning. Oanlöpt stål visade mindre mängd kontaktutmattningsskador och även en annan skademekanism.

Riktning av långa komponenter görs efter värmebehandling för att kompensera för de formförändringar som uppstår. Forskningen visar att riktning av induktionshärdade axlar kan leda till sänkning av utmattningshållfastheten med upp till 20 procent. En brottmekanisk modell som uppskattar effekten av riktning på utmattningshållfasthet presenteras.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2015. 59 p.
Series
TRITA-IIP, ISSN 1650-1888 ; 15-01
Keyword
Heat treatment, case hardening, carburising, induction hardening, gas quenching, tempering, straightening, fatigue strength, contact fatigue, fracture mechanics
National Category
Production Engineering, Human Work Science and Ergonomics
Research subject
Industrial Engineering and Management; Production Engineering; Materials Science and Engineering
Identifiers
urn:nbn:se:kth:diva-163665 (URN)978-91-7595-501-8 (ISBN)
Presentation
2015-05-13, Sal M311, Brinellvägen 68, KTH, Stockholm, 14:00 (English)
Opponent
Supervisors
Funder
XPRES - Initiative for excellence in production researchVINNOVA, MERAVBCKnowledge Foundation
Note

QC 20150410

Available from: 2015-04-13 Created: 2015-04-10 Last updated: 2015-04-13Bibliographically approved

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