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A coupled FE and CFD approach to predict the cutting tool temperature profile in machining
KTH, School of Industrial Engineering and Management (ITM), Production Engineering. American University of Sharjah, United Arab Emirates .
KTH, School of Industrial Engineering and Management (ITM), Production Engineering, Machine and Process Technology.ORCID iD: 0000-0002-5960-2159
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2014 (English)In: Procedia CIRP, ISSN 2212-8271, E-ISSN 2212-8271, Vol. 17, 750-754 p.Article in journal (Refereed) Published
Abstract [en]

The paper presents an innovative methodology of coupling the conventional finite element machining simulations with computational fluid dynamic (CFD) model to analyse the temperature distribution at the cutting tool. The conventional finite element machining simulations were conducted using DEFORM 2D to predict the heat generation and tool tip temperature during the cutting action. Machining simulations were conducted using Ti6Al4V and uncoated carbide as a workpiece and tool material respectively. Modified version of Johnson-Cook constitutive model was incorporated in the conventional finite element based machining simulations to predict the behavior of flow stresses for Ti6Al4V titanium alloy. Computational fluid dynamics (CFD) simulations were performed using ANSYS (R) CFX. CFD model has incorporated air as a cooling media to simulate the dry cutting and temperature distribution at the tool surface was obtained. The coupled numerical modeling methodology showed encouraging potential of predicting precise temperature distribution on the cutting tool. The approach can be further evaluated to predict temperature distribution under flood cooling and minimum quantity lubrication (MQL).

Place, publisher, year, edition, pages
2014. Vol. 17, 750-754 p.
Keyword [en]
Titanium alloy, Finite element modeling, Computational fluid dynamics (CFD), Johnson-Cook model
National Category
Other Engineering and Technologies not elsewhere specified
Identifiers
URN: urn:nbn:se:kth:diva-158360DOI: 10.1016/j.procir.2014.01.104ISI: 000345458000128Scopus ID: 2-s2.0-84904501629OAI: oai:DiVA.org:kth-158360DiVA: diva2:782251
Conference
47th CIRP Conference on Manufacturing Systems, APR 28-30, 2014, Windsor, CANADA
Note

QC 20150120

Available from: 2015-01-20 Created: 2015-01-07 Last updated: 2017-12-05Bibliographically approved

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Rashid, Amir

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