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Formation of the tin rich layer and inverse-segregation in phosphor bronzes during continuous casting
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Casting of Metals.
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Casting of Metals.ORCID iD: 0000-0002-8318-1251
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Casting of Metals.
2015 (English)In: Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu, The Minerals, Metals, and Materials Society, 2015, 15-22 p.Conference paper, Published paper (Refereed)
Abstract [en]

Continuous casting of the phosphor bronzes has been investigated experimentally and analyzed with the help of a thermo-mechanical model. The microscopic investigation shows the spread of the tin rich liquid at the chill surface cause by the formation of flow channels underneath the chill surface. Precipitation of the secondary phases has also been observed under some casting conditions. The macro segregation profile along the solidification thickness predicts a strong casting parameter sensitive inverse segregation. The simulation results show high compressive stresses at the surface of the cast during solidification. The flow channels depth and thermal stress coupled with microsegregation calculations shows the possibility of the pressure driven flow of tin rich liquid towards the chill surface during solidification. The experimental observation and calculated results show that the inverse segregation can be homogenized and decreased by controlling the casting parameter that defines the liquid pool depth into the mould.

Place, publisher, year, edition, pages
The Minerals, Metals, and Materials Society, 2015. 15-22 p.
Keyword [en]
Continuous casting, Exudation, Inverse segregation, Thermal stress
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:kth:diva-170499DOI: 10.1002/9781119093367.ch3Scopus ID: 2-s2.0-84931297752ISBN: 9781119082385 (print)OAI: oai:DiVA.org:kth-170499DiVA: diva2:839339
Conference
Advances in the Science and Engineering of Casting Solidification: An MPMD Symposium Honoring Doru Michael Stefanescu - TMS 2015 144th Annual Meeting and Exhibition, 15 March 2015 through 19 March 2015, Walt Disney World Orlando, United States
Note

QC 20150702

Available from: 2015-07-02 Created: 2015-07-01 Last updated: 2016-05-30Bibliographically approved
In thesis
1. On the surface quality of continuously cast steels and phosphor bronzes
Open this publication in new window or tab >>On the surface quality of continuously cast steels and phosphor bronzes
2016 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

This thesis work concerns about the importance of the cast surfaces, surface phenomenon such as the formation of the oscillation marks and exudation and related defects including cracks and segregation that happened during the continuous casting. All of the investigated materials were collected during the plant trials while an in-depth analysis on these materials was performed at the laboratory scale with certain explanations supported by the schematic and theoretical models. The work consists on different material classes such as steels and phosphor bronzes with a focus on the surface defects and their improvements. In order to facilitate the theoretical analysis which could be capable of explaining the suggested phenomenon in the thesis, a reduced model is developed which required lesser computational resources with lesser convergence problems.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2016. 80 p.
Keyword
Continuous Casting, Steels, Ni-based alloy, Peritectic, Phosphor Bronzes, Simulation and Modeling
National Category
Metallurgy and Metallic Materials
Research subject
Materials Science and Engineering; Industrial Engineering and Management; Metallurgical process science
Identifiers
urn:nbn:se:kth:diva-187718 (URN)978-91-7729-019-3 (ISBN)
Public defence
2016-06-09, Kollegiesalen, Brinellvägen 8, SE-10044, KTH-Campus, Stockholm, 14:00 (English)
Opponent
Supervisors
Projects
Oscilation mark formation during continous casting of steel
Funder
Swedish Energy AgencyVINNOVAHelge Ax:son Johnsons stiftelse
Note

QC 20160527

Available from: 2016-05-30 Created: 2016-05-27 Last updated: 2016-05-30Bibliographically approved

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Vynnycky, Michael

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