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Mould-taper asymptotics and air gap formation in continuous casting
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Casting of Metals.ORCID iD: 0000-0002-8318-1251
2015 (English)In: Applied Mathematics and Computation, ISSN 0096-3003, E-ISSN 1873-5649, Vol. 268, 1122-1139 p.Article in journal (Refereed) Published
Abstract [en]

We develop a coupled thermomechanical model, that includes mould taper, for the formation of air gaps in the vertical continuous casting of round billets. The system is very sensitive to the small width of the air gap. Mould tapers are used to mitigate the contraction of the solidified shell during cooling. We apply numerical and perturbation methods to show that a small mould taper significantly reduces the insulating effect of the air gap. The analysis is presented in a more transparent and less computationally expensive way than earlier, fully numerical models. We also consider a theoretical ideal taper, which eliminates the air gap altogether. The air gap is found to be quite robust; increasing the size of the taper does not constitute an equal reduction in the air gap size. Sample computations are carried out using parameters for the continuous casting of a pure metal (copper), although the framework can easily be extended to the continuous casting of alloys.

Place, publisher, year, edition, pages
2015. Vol. 268, 1122-1139 p.
Keyword [en]
Continuous casting, Air gap formation, Asymptotics, Taper
National Category
Mathematics Metallurgy and Metallic Materials
URN: urn:nbn:se:kth:diva-175912DOI: 10.1016/j.amc.2015.07.011ISI: 000361769000098ScopusID: 2-s2.0-84938405940OAI: diva2:867090

QC 20151104

Available from: 2015-11-04 Created: 2015-10-26 Last updated: 2015-11-04Bibliographically approved

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Vynnycky, Michael
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