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Palulli, R., Zhang, K. & Duwig, C. (2025). Extended proper orthogonal decomposition based investigation of NO formation pathways in a non-premixed, hydrogen-fuelled, gas turbine combustor. Fuel, 392, Article ID 134779.
Open this publication in new window or tab >>Extended proper orthogonal decomposition based investigation of NO formation pathways in a non-premixed, hydrogen-fuelled, gas turbine combustor
2025 (English)In: Fuel, ISSN 0016-2361, E-ISSN 1873-7153, Vol. 392, article id 134779Article in journal (Refereed) Published
Abstract [en]

The rising global warming concerns make it inevitable to phase out fossil fuels sooner rather than later, as they contribute to about 60% of the greenhouse gas emissions in the world. One alternative to fossil fuels in heavy industry is green hydrogen. However, hydrogen combustion in air is known to emit the oxides of nitrogen (NOx) which are harmful to health. An improved comprehension of these NOx emissions and their formation pathways is the first step towards their mitigation. This paper intends to improve the methodology to understand the NO formation pathways in a non-premixed, swirl-stabilised, hydrogen/air gas-turbine combustor. To do so, high-fidelity large-eddy simulations (LESs), extended proper orthogonal decomposition (EPOD) technique and zero-dimensional (0D) perfectly stirred reactor (PSR) analyses are combined to utilise the merits of each of these techniques. While the LES ensures that the flow-field and reactions are well captured, EPOD is applied to identify two points featuring high positive and high negative fluctuations of the rate of production of NO, i.e. ROPNO, respectively. The 0D PSR provides a platform for a cost-effective yet detailed chemical pathway analysis at these identified points. Although both NO production and consumption reactions are prevalent at the chosen points, the net effect is that of NO production as was evidenced by the positive value of ROPNO at these points. However, the rate of production of NO differed between the two points. While the major NO formation and consumption reactions were found to be the same at both the points, their contributions to overall ROPNO varied. The major NO production reaction at both the points was NNH+O NH+NO, contributing to 37% and 26% at the points with high positive and high negative ROPNO fluctuations, respectively. Moreover, the species composition was different at the chosen points, which is expected in a non-premixed combustion configuration. For instance, the mass fractions of NNH and O, i.e. the reactants in the major NO production reaction, were respectively 18.28% and 8.77% higher at the point with high positive ROPNO fluctuation compared to the point with high negative ROPNO fluctuation. The above-mentioned differences in the reactions' contributions to ROPNO at the chosen points could be attributed to such variation in local composition, which is highly likely in non- premixed combustion. The methodology proposed in this paper enables a detailed chemical pathway analysis emphasising the points featuring high ROPNO fluctuations. This technique, which conducts a focused analysis of the NO formation pathways in a combustor, can be a useful tool in the effort towards designing cleaner hydrogen combustors.

Place, publisher, year, edition, pages
Elsevier BV, 2025
Keywords
Extended proper orthogonal decomposition, Non-premixed hydrogen combustion, Reactive Large-Eddy simulation
National Category
Fluid Mechanics
Identifiers
urn:nbn:se:kth:diva-361624 (URN)10.1016/j.fuel.2025.134779 (DOI)001436526500001 ()2-s2.0-85218634747 (Scopus ID)
Note

QC 20250324

Available from: 2025-03-24 Created: 2025-03-24 Last updated: 2025-03-24Bibliographically approved
Palulli, R., Zhang, K., Dybe, S., Paschereit, C. O. & Duwig, C. (2024). A novel data-driven reduced order modelling methodology for simulation of humid blowout in wet combustion applications. Energy, 297, Article ID 131310.
Open this publication in new window or tab >>A novel data-driven reduced order modelling methodology for simulation of humid blowout in wet combustion applications
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2024 (English)In: Energy, ISSN 0360-5442, E-ISSN 1873-6785, Vol. 297, article id 131310Article in journal (Refereed) Published
Abstract [en]

Computationally inexpensive reduced order models such as Chemical Reactor Networks (CRN) are encouraging tools to obtain fast numerical solutions. However, the accuracy of such models is usually compromised compared to experiments or high-fidelity numerical simulations. Therefore, continued improvement of such models is necessary to ensure reasonable accuracy and fill the need for computationally inexpensive tools. To that end, inputs from computational fluid dynamics simulations have been used to build CRNs in the last 25 years. This can be further improved by the application of data-driven techniques. The present work uses a novel data-driven analysis based on high-fidelity simulation results where the high-dimensional data is first reduced to a low-dimensional manifold and is then clustered into chemically coherent regions. These results along with the high-fidelity simulation results are used to construct a CRN for wet combustion simulations. Wet combustion is a novel clean combustion technique, where an increase in the level of steam dilution distributes the flame, with a risk for flame extinction. This phenomenon, i.e., humid blowout (HBO), was modelled using the above-mentioned CRN. The HBO predicted by the CRN was also tested for thermal power, equivalence ratio, and fuel conditions different from its design point. The error in HBO prediction was quantified by comparing the steam-dilution level at HBO obtained using CRN and that obtained experimentally. The CRN predicted the HBO with an error magnitude less than 5% when the thermal power was unchanged. The maximum error in all tested conditions was 16.65%. Furthermore, a sensitivity analysis revealed that the inclusion of hot gas recirculation through the central recirculation zone, quantified by the mass flow split between the post-flame region and the CRZ, is important in the prediction of HBO, although its accuracy is inconsequential.

Place, publisher, year, edition, pages
Elsevier BV, 2024
Keywords
Chemical reactor network, Data-driven techniques, Humid blowout prediction, Reduced-order modelling (ROM), Wet combustion
National Category
Energy Engineering
Identifiers
urn:nbn:se:kth:diva-346173 (URN)10.1016/j.energy.2024.131310 (DOI)001234291300001 ()2-s2.0-85190806621 (Scopus ID)
Note

QC 20240506

Available from: 2024-05-03 Created: 2024-05-03 Last updated: 2024-06-14Bibliographically approved
Palulli, R., Zhang, K., Dybe, S., Yasir, M., Paschereit, C. O. & Duwig, C. (2024). Investigation of NO formation in non-premixed, swirl-stabilised, wet hydrogen/air gas turbine combustor. Fuel, 378, Article ID 132943.
Open this publication in new window or tab >>Investigation of NO formation in non-premixed, swirl-stabilised, wet hydrogen/air gas turbine combustor
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2024 (English)In: Fuel, ISSN 0016-2361, E-ISSN 1873-7153, Vol. 378, article id 132943Article in journal (Refereed) Published
Abstract [en]

In line with the Paris Agreement and the United Nations Sustainable Development Goals, the use of fossil fuels is to be phased out in the coming decades. Fossil-free hydrogen is a promising candidate for decarbonising the energy sector. However, hydrogen combustion is known to produce undesirable emissions such as nitrogen oxides (NOx) and calls for mitigation measures such as steam-diluted hydrogen combustion, which is known to reduce the NOx emissions. This study focuses on improving the understanding of NOx formation in a swirl-stabilised, steam-diluted, non-premixed hydrogen/air combustion using high-fidelity large eddy simulation (LES) and zero-dimensional (0D) perfectly stirred reactors (PSR). The LES results are used to identify four salient points in the domain where the NOx chemistry is analysed in detail. These points are chosen in the main flame, flame tail, post-flame and central recirculation regions. Note, the high heat release rate (HRR) region is referred to as the main flame while the flame tail denotes the low-HRR and V-shaped flame region adjacent to the main flame. Based on the LES data at these chosen points, the contribution of the major NO production pathways such as the Zeldovich mechanism, extended Zeldovich mechanism, N2O route and the NNH route are studied and reveal different rates of production of NO (i.e. ROPNO). Also, the role of individual reactions in NO production and consumption is investigated. Furthermore, reaction pathway diagrams illustrating the chemical pathways leading to NO are visualised. The sensitivity of NO to each reaction is also reported. These analyses provide insights into the NO chemical pathways observed at the salient points across the domain. The dominance of the Zeldovich mechanism remains but is much less compared to that in dry hydrogen combustion as its contribution to ROPNO is less than 20% at all the points considered. However, the extended Zeldovich mechanism is significant at all the points. The NNH route is observed to be important in the flame regions. The major NNH reaction contributing to ROPNO in the flame regions is NNH+O⇌NH+NO. Furthermore, the complex NO chemistry at all the identified points is presented in great detail using the above-mentioned analyses and illustrations. This work highlights the possibility of combining a high-fidelity simulation and a simple 0D ideal reactor to decipher the nuances of NO chemical pathways in a practical swirl-stabilised gas turbine combustor and provide new understanding for assisting engineers in designing clean burners.

Place, publisher, year, edition, pages
Elsevier Ltd, 2024
Keywords
Humidified gas turbine, NO emissions formation mechanism x, Non-premixed hydrogen combustion, Reactive large-eddy simulation, Wet/steam-diluted combustion
National Category
Fluid Mechanics
Identifiers
urn:nbn:se:kth:diva-353469 (URN)10.1016/j.fuel.2024.132943 (DOI)001304146000001 ()2-s2.0-85202518360 (Scopus ID)
Note

QC 20240920

Available from: 2024-09-19 Created: 2024-09-19 Last updated: 2025-02-09Bibliographically approved
Zhang, K., Palulli, R. & Duwig, C. (2024). Numerical Investigation of the Reactive Impinging Jet Cooling – the role of vortices in heat and mass transfer intensification. International Journal of Heat and Mass Transfer, 231, Article ID 125887.
Open this publication in new window or tab >>Numerical Investigation of the Reactive Impinging Jet Cooling – the role of vortices in heat and mass transfer intensification
2024 (English)In: International Journal of Heat and Mass Transfer, ISSN 0017-9310, E-ISSN 1879-2189, Vol. 231, article id 125887Article in journal (Refereed) Published
Abstract [en]

While fundamental mechanisms of non-reactive jet impingement have been extensively researched, the reactive jet impingement is yet unexplored although it offers the potential to increase further the heat transfer. The present work fills this knowledge gap via high-fidelity numerical simulation of reactive jet impingement invoking the finite rate one-step chemistry. Endo-/exothermic reactions are found to have very limited influence on time-averaged fluid flow, while they induce substantial modifications in heat transfer characteristics. This influence is manifested as discernible changes in the momentary or instantaneous fluid dynamics. Specifically, the primary vortices are responsible for downwashing cold fluid (mostly N2O4) towards the hot plate, posing low local convective heat transfer. The secondary vortices are responsible for extracting heat from the hot plate via the dissociation reaction N2O4→2NO2, followed by transporting NO2 away from the hot plate and towards the upwashing side of the primary vortex. At the upside of the primary vortex, hot NO2 is cooled by the environment, therefore reforming N2O4 to give out energy. This intense and long-lasting heat absorption and heat release process explains the outstanding performance of reactive jet impingement.

Place, publisher, year, edition, pages
Elsevier BV, 2024
Keywords
Finite rate simulation, Jet impingement, Low-grade heat, Reactive heat transfer, Waste Energy
National Category
Energy Engineering Fluid Mechanics
Identifiers
urn:nbn:se:kth:diva-349923 (URN)10.1016/j.ijheatmasstransfer.2024.125887 (DOI)001260561000001 ()2-s2.0-85196838716 (Scopus ID)
Note

QC 20240704

Available from: 2024-07-03 Created: 2024-07-03 Last updated: 2025-02-05Bibliographically approved
Palulli, R., Dybe, S., Zhang, K., Güthe, F., Alemela, P. R., Paschereit, C. O. & Duwig, C. (2023). Characterisation of non-premixed, swirl-stabilised, wet hydrogen/air flame using large eddy simulation. Fuel, 350, Article ID 128710.
Open this publication in new window or tab >>Characterisation of non-premixed, swirl-stabilised, wet hydrogen/air flame using large eddy simulation
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2023 (English)In: Fuel, ISSN 0016-2361, E-ISSN 1873-7153, Vol. 350, article id 128710Article in journal (Refereed) Published
Abstract [en]

The quest for decarbonisation of industry calls for phasing out fossil fuels and in some cases replacing them with green hydrogen in line with the Global Sustainable Goals. To that end novel hydrogen burners will be developed. In this work, the non-premixed combustion of steam-diluted hydrogen combustion is studied numerically in a swirl-stabilised combustor. The flame shape and stabilisation is discussed along with the effects of flow-field, stratification and temperature distribution on the flame. The characteristics of the swirl-stabilised flame is illustrated using several time-averaged and instantaneous contours of parameters including heat-release rate, local equivalence ratio and temperature. The effect of mixing and temperature distribution in the non-premixed configuration is studied quantitatively, subsequently identifying several flame regions. The combustion modes in these regions are also reported. Importantly, neither local hotspots nor flame flashback is observed in this steam-diluted hydrogen combustion. While a typical short hydrogen flame is observed near the centreline of the combustor, a weak V-shaped flame tail also co-exists. The heat-release rate in the flame tail is about two orders of magnitude lower than the main flame. Examining the flame structure using a normalised flame index showed that the combustion in the main flame is premixed-like while that in the main flame is non-premixed. The effect of the flow-field on the transport of fuel and air seems to influence this observation in the flame tail. The high heat-release rate regions of the flame comprised lean (ϕ<1), moderately hot (T = 800 to 1400 K) mixture. The flame tail region resulted from lean, hot (T >1500 K) mixtures. A flame region with rich mixture (ϕ = 1 to 2), featuring moderate heat-release rate, was found to be trapped between an axial fuel jet and the central recirculation region. All these flame regions had flameless combustion as the dominant mode of combustion. In particular, the flame tail region burned completely in the flameless mode. The lean and dominantly flameless combustion in the main flame regions are likely to lead to lower NOx.

Place, publisher, year, edition, pages
Elsevier BV, 2023
Keywords
Finite rate chemistry, Humidified gas turbine, Large-eddy simulation, Non-premixed hydrogen combustion, Wet/steam-diluted combustion
National Category
Energy Engineering
Identifiers
urn:nbn:se:kth:diva-331497 (URN)10.1016/j.fuel.2023.128710 (DOI)001013198500001 ()2-s2.0-85160808169 (Scopus ID)
Note

QC 20230710

Available from: 2023-07-10 Created: 2023-07-10 Last updated: 2023-07-13Bibliographically approved
Zhang, K., Shen, Y., Palulli, R., Ghobadian, A., Nouri, J. & Duwig, C. (2023). Combustion characteristics of steam-diluted decomposed ammonia in multiple-nozzle direct injection burner. International journal of hydrogen energy, 48(42), 16083-16099
Open this publication in new window or tab >>Combustion characteristics of steam-diluted decomposed ammonia in multiple-nozzle direct injection burner
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2023 (English)In: International journal of hydrogen energy, ISSN 0360-3199, E-ISSN 1879-3487, Vol. 48, no 42, p. 16083-16099Article in journal (Refereed) Published
Abstract [en]

In line with the decarbonisation of power sector, carbon-free fuels are currently being investigated. In particular, green ammonia or e-ammonia is a candidate fuel which will be playing a key role in many energy-intensive industries. It calls for an in-depth under-standing of eFuels combustion characteristics in the fuel flexible combustors. Therefore, the present work for the first time numerically investigates the combustion regimes of steam-diluted, decomposed eNH3 in a novel multi-nozzle direct injection (MDI) burner. Although the MDI burner is not equipped with a conventional swirler, strong flow-flame interaction is observed. The two-layer, angled channels create swirling flows featuring swirl numbers larger than 0.9 in general. The centre recirculation region can help stabilise highly steam-diluted decomposed ammonia with a maximum steam-to-air ratio of 74%. This highest H2% containing, wettest ammonia flame case is found to emit the lowest total emission (NH3+NO + NO2+N2O) of -400ppmvd@15%O2 at stoichiometric conditions. The wall heat loss is confirmed responsible for the formation of N2O in distributed flame, suggesting the need of reducing pollution through good chamber wall insulation. However, for flames sitting in the conventional regimes, the impact of wall heat loss is found insignificant. Further, extensive data and flame regime analyses show that NNH can al-ways accurately mark the high heat release region of all types of flames, while OH is only an effective marker for thin flames.

Place, publisher, year, edition, pages
Elsevier BV, 2023
Keywords
Ammonia decomposition, NOx emission, Wet combustion, Two-stage combustion, Flame marker, MILD
National Category
Energy Engineering
Identifiers
urn:nbn:se:kth:diva-328426 (URN)10.1016/j.ijhydene.2023.01.091 (DOI)000989481400001 ()2-s2.0-85148760221 (Scopus ID)
Note

QC 20231122

Available from: 2023-06-12 Created: 2023-06-12 Last updated: 2023-11-22Bibliographically approved
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