Superabsorbent polymers (SAPs) are essential components in absorption products for food packaging, agriculture, wound dressings, and hygiene. Modern absorption products are designed to rapidly absorb and transport liquids to SAPs, which drains the porous networks and hold liquids under pressure as hydrogels. However, the carbon footprint of these massively used, fossil-based products is high, leading to an urgent need to develop biobased superabsorbents. Although commercial SAPs have an absorption capacity under load that is challenging to surmount, their powder form complicates processing. Thus, biobased alternatives can compete with other advantages, such as intelligently designed self-supporting structures preferably manufactured in sustainable roll-to-roll processes. As a pioneering step, this study presents all-cellulose superabsorbent heterostructures prepared by combining macroporous fiber-based aerogels with highly swelling cellulose nanofibril (CNF) sheets. The aerogel rapidly absorbs 30 g g-1 of liquid, which is rapidly transferred to the CNF sheets with a maximum capacity of 246 g g-1, holding liquids at pressures of up to 0.9 MPa. The heterostructure is also equipped with a simple, sustainable conductometric water-uptake sensor to follow the liquid uptake and saturation level. Using unmodified raw materials from the forest industry in a scalable process with the potential for roll-to-roll manufacturing makes these all-cellulose heterostructures a competitive alternative to commercial SAPs in a carbon-neutral society.

Membranes and separators are crucial components in many processes and devices. The state-of-the-art fossil-based membranes have a high carbon footprint, and polyfluorinated membranes are increasingly phased out. These limitations lead to an inevitable transition that calls for carbon-neutral membranes with the same or even better performance that can be produced at scale and low cost. Cellulose membranes have the potential to fulfill these criteria if they can be tuned for different purposes. A way to tailor cellulose membranes by preparing them from cellulose fibrils of different refining degrees is presented. The membranes’ effective pore size and permeability to PEG, Fluorescein, and different ions were characterized. The membranes were efficiently used as separators in aqueous-based Zn-ion batteries and PEDOT supercapacitors. This work demonstrates a route toward high-performing and versatile cellulose membranes that can be produced at scale in a more sustainable membrane industry.

Interpolymer association in aqueous solutions is essential for many industrial processes, new materials design, and the biochemistry of life. However, our understanding of the association mechanism is limited. Classical theories do not provide molecular details, creating a need for detailed mechanistic insights. This work consolidates previous literature with complementary isothermal titration calorimetry (ITC) measurements and molecular dynamics (MD) simulations to investigate molecular mechanisms to provide such insights. The large body of ITC data shows that intermolecular bonds, such as ionic or hydrogen bonds, cannot drive association. Instead, polymer association is entropy-driven due to the reorganization of water and ions. We propose a unifying entropy-driven association mechanism by generalizing previously suggested polyion association principles to include nonionic polymers, here termed polydipoles. In this mechanism, complementary charge densities of the polymers are the common denominators of association, for both polyions and polydipoles. The association of the polymers results mainly from two processes: charge exchange and amphiphilic association. MD simulations indicate that the amphiphilic assembly alone is enough for the initial association. Our proposed mechanism is a step toward a molecular understanding of the formation of complexes between synthetic and biological polymers under ambient or biological conditions.

Nanocellulose has emerged as a widely utilized building block in nanostructured materials due to its availability, sustainability, large surface area, and high stiffness and aspect ratio. The wet or dry elastoplastic properties of these materials are determined by the fibrils' stiffness, chemical properties, hemicellulose content, and the number of fibril contacts. However, the specific contributions and relative importance of each factor remain unclear. Therefore, this work was devoted to systematically comparing the material properties of gels, aerogels, and wet and dry sheets prepared from CNFs with different aspect ratios, chemical functionality, and hemicellulose content. The fibrils were prepared by chemical and mechanical processing of different pulps. By preserving the native structure as much as possible, higher aspect ratio fibrils can be obtained, which allows for the development of more mechanically robust materials. The results demonstrate that higher aspect ratios lead to more interconnected networks at a lower solids concentration, resulting in a more evenly distributed stress and longer-range stress transfer, yielding stiffer and more ductile materials. The most important finding was that the aspect ratio influences the network formation, resulting in different network topologies. The results were also compared to earlier published data and integrated into a theoretical beam-bending model for a complete elastoplastic description of the network properties, including the influence of fibril aspect ratio and chemical functionality. This information improves our understanding and description of nanofibril networks for which general models have been missing. It can be used to optimize nanofibril preparation and, hence, the resulting eco-friendly materials.

Highly anisotropic cellulose nanofibrils can solidify liquid water, creating self-supporting structures by incorporating a tiny number of fibrils. These fibrillar hydrogels can contain as much as 99.99 wt% water. The structure and mechanical properties of fibrillar networks have so far not been completely understood, nor how they solidify the bulk water at such low particle concentrations. In this work, the mechanical properties of cellulose fibrillar hydrogels in the dilute regime from a wt% perspective have been studied, and an elastoplastic model describing the network structure and its mechanics is presented. A significant insight from this work is that the ability of the fibrils to solidify water is very dependent on particle stiffness and the number of contact points it can form in the network structure. The comparison between the experimental results and the theoretical model shows that the fibrillar networks in the dilute regime form via a non-stochastic process since the fibrils have the time and freedom to find contact points during network formation by translational and rotational diffusion. The formed, dilute fibrillar network deforms by sliding fibril contacts upon straining the network beyond its elastic limit. Our results also show that before macroscopic failure, the fibril contacts are restored once the load is released. The exceptional properties of this solidified water are exploited to host fluidic channels, allowing directed fluid transportation in water. Finally, the microfluidic channels formed in the hydrogels are tailored by the layer-by-layer technique to be interactive against external stimuli, a characteristic envisioned to be useful in biomedical applications.

Tunable dynamic networks of cellulose nanofibrils (CNFs) are utilized to prepare high-performance polymer gel electrolytes. By swelling an anisotropically dewatered, but never dried, CNF gel in acidic salt solutions, a highly sparse network is constructed with a fraction of CNFs as low as 0.9%, taking advantage of the very high aspect ratio and the ultra-thin thickness of the CNFs (micrometers long and 2–4 nm thick). These CNF networks expose high interfacial areas and can accommodate massive amounts of the ionic conductive liquid polyethylene glycol-based electrolyte into strong homogeneous gel electrolytes. In addition to the reinforced mechanical properties, the presence of the CNFs simultaneously enhances the ionic conductivity due to their excellent strong water-binding capacity according to computational simulations. This strategy renders the electrolyte a room-temperature ionic conductivity of 0.61 ± 0.12 mS cm−1 which is one of the highest among polymer gel electrolytes. The electrolyte shows superior performances as a separator for lithium iron phosphate half-cells in high specific capacity (161 mAh g−1 at 0.1C), excellent rate capability (5C), and cycling stability (94% capacity retention after 300 cycles at 1C) at 60 °C, as well as stable room temperature cycling performance and considerably improved safety compared with commercial liquid electrolyte systems.

Fibrillar hydrogels are remarkably stiff, low-density networks that can hold vast amounts of water. These hydrogels can easily be made anisotropic by orienting the fibrils using different methods. Unlike the detailed and established descriptions of polymer gels, there is no coherent theoretical framework describing the elastoplastic behavior of fibrillar gels, especially concerning anisotropy. In this work, the swelling pressures of anisotropic fibrillar hydrogels made from cellulose nanofibrils were measured in the direction perpendicular to the fibril alignment. This experimental data was used to develop a model comprising three mechanical elements representing the network and the osmotic pressure due to non-ionic and ionic surface groups on the fibrils. At low solidity, the stiffness of the hydrogels was dominated by the ionic swelling pressure governed by the osmotic ingress of water. Fibrils with different functionality show the influence of aspect ratio, chemical functionality, and the remaining amount of hemicelluloses. This general model describes physically crosslinked hydrogels comprising fibrils with high flexural rigidity - that is, with a persistence length larger than the mesh size. The experimental technique is a framework to study and understand the importance of fibrillar networks for the evolution of multicellular organisms, like plants, and the influence of different components in plant cell walls.

The unique properties of hydrogels enable the design of life-like soft intelligent systems. However, stimuli-responsive hydrogels still suffer from limited actuation control. Direct electronic control of electronically conductive hydrogels can solve this challenge and allow direct integration with modern electronic systems. An electrochemically controlled nanowire composite hydrogel with high in-plane conductivity that stimulates a uniaxial electrochemical osmotic expansion is demonstrated. This materials system allows precisely controlled shape-morphing at only −1 V, where capacitive charging of the hydrogel bulk leads to a large uniaxial expansion of up to 300%, caused by the ingress of ≈700 water molecules per electron–ion pair. The material retains its state when turned off, which is ideal for electrotunable membranes as the inherent coupling between the expansion and mesoporosity enables electronic control of permeability for adaptive separation, fractionation, and distribution. Used as electrochemical osmotic hydrogel actuators, they achieve an electroactive pressure of up to 0.7 MPa (1.4 MPa vs dry) and a work density of ≈150 kJ m−3 (2 MJ m−3 vs dry). This new materials system paves the way to integrate actuation, sensing, and controlled permeation into advanced soft intelligent systems.

The fundamental understanding concerning cellulose-cellulose interactions under wet and dry conditions remains unclear. This is especially true regarding the drying-induced association of cellulose, commonly described as an irreversible phenomenon called hornification. A fundamental understanding of the mechanisms behind hornification would contribute to new drying techniques for cellulose-based materials in the pulp and paper industry while at the same time enhancing material properties and facilitating the recyclability of cellulose-rich materials. In the present work, the irreversible joining of cellulose-rich surfaces has been studied by subjecting cellulose nanofibril (CNF) films to different heat treatments to establish a link between reswelling properties, structural characteristics as well as chemical and mechanical analyses. A heating time/temperature dependence was observed for the reswelling of the CNF films, which is related to the extent of hornification and is different for different chemical compositions of the fibrils. Further, the results indicate that hornification is related to a diffusion process and that the reswellability increases very slowly over long time, indicating that equilibrium is not reached. Hence, hornification is suggested to be a kinetically limited phenomenon governed by non-covalent reversible interactions and a time/temperature dependence on their forming and breaking.