Poly(vinyl acetate), PVAc, adhesives are commonly used for wood bonding; however, they are fossil-based and the final products usually do not have a sufficient water resistance for more durable applications. In this study we prepared an adhesive formulation by grafting VAc from chitosan using emulsion polymerization, chitosan-graft-PVAc. Thereby, we could decrease the fossil-based content of the adhesive and at the same time significantly improve the water resistance. Chitosan by itself has very good bonding properties as a wood adhesive, especially regarding water resistance; however, very low solid contents of the adhesive formulation can be achieved due to a very high viscosity of chitosan adhesives. In our chitosan-graft-PVAc adhesives, we explored two chitosan samples with different molecular weights, by using as-received chitosan and hydrolyzing it to a lower molecular weight. The chitosan fractions in the adhesives prepared with a higher molecular weight chitosan were 15, 20 and 25 wt%. However, due to the high viscosity, a solid content higher than 17 wt% could not be achieved for these adhesives. Sufficient bond strengths were achieved when the adhesive was applied in 122 g/m2 solid spread rate. In order to decrease the viscosity, we used hydrolyzed chitosan, with a lower molecular weight, to allow for a higher adhesive solid content, 34 wt%, and for a higher chitosan fraction, 40 wt%. In the adhesive with 40 wt% chitosan and 17 wt% solid content, all VAc was grafted from chitosan. This decreased the molecular mobility of the chains, leading to a lower susceptibility to plastic creep in the adhesive which contributes to the final bond strength. The dry and wet strengths of the specimens bonded with adhesives containing chitosan were higher than the strength of the specimens bonded with the reference PVAc adhesive.

Today, most wood adhesives are prepared from fossil-based polymers and contain hazardous components,e.g., formaldehyde. With the growing environmental concern there is an urge to develop bio-based and harmless substitutes. In this study, the ambition is to explore and valorise hemicelluloses, a biproduct from pulping, as the main component in wood adhesives. Wood adhesives were prepared from different sources: xylan from beech wood, hemicellulose-rich liquids obtained from hydrolysis of hardwood, and ultrafiltered softwood hemicellulose recovered from the process water of a thermomechanical pulp mill. Hemicelluloses themselves do not exhibit sufficient bonding performance, but excellent bond strength and water resistance were obtained in combination with poly(vinyl amine). It was also demonstrated that chitosan can be used as a bio-based amino-functional alternative to synthetic poly(vinyl amine), with similar or superior properties. Hemicelluloses alone show insufficient water resistance, but hemicelluloses in combination with chitosan exhibit exceptionally good bonding performance, especially regarding water resistance. Adhesives prepared from liquids rich in hardwood- and softwood hemicelluloses showed similar bond strength in combination with amino-functional polymers (poly(vinyl amine) and chitosan), regardless of their differences in structure. The current study constitutes an example on how sidestreams from the pulp industry in combination with chitosan can be used to substitute fossil-based materials in the quest for a more sustainable society.

Wood adhesives are mainly prepared from polymers derived from petroleum-based resources. With the increasing concern for the environment, it is necessary to find alternatives derived from bio-based resources that can replace petroleum-based polymers. To enable this transition it is important that the adhesive properties in terms of bond strength, water resistance and heat resistance are similar, and that the alternative can compete in terms of cost. Hemicelluloses are a byproduct from the pulp industry. From environmental and economic perspectives it is preferable to utilize all components from wood and decrease the amount of low-value byproducts. In this study, hemicelluloses are suggested to be used as binders in wood adhesives, why water dispersions of xylan have been prepared and evaluated. However, xylan itself cannot be used as a wood adhesive due to its limited bonding performance, especially regarding the water resistance. With the addition of dispersing agents, poly(vinyl alcohol) or poly(vinyl amine), and crosslinkers, such as glyoxal or hexa(methoxymethyl) melamine, the xylan dispersions demonstrate promising results. Wood veneers bonded with xylan dispersions and evaluated with ABES, Automated Bonding Evaluation System, demonstrate a good bond strength and surprisingly good water resistance. Several xylan dispersions fulfill the D1 and WATT 91 requirements for wood adhesives according to European Standards EN 204 and EN 14257, exhibiting good bond strength and heat resistance. Xylan dispersed in a poly(vinyl amine) solution also shows remarkable water resistance and reaches the threshold for the D2 criterion according to European Standard EN 204.

Today, wood adhesives are mainly prepared from petroleum-based polymers. There is an ambition to decrease the utilization of petroleum-based raw materials and introduce bio-based polymers instead. However, the utilization of bio-based polymers is often limited due to insufficient properties in terms of water resistance or heat resistance. In this study bio-based dispersions have been prepared of locust bean gum, guar gum, xanthan gum and tamarind gum and evaluated as wood adhesives. Due to the high viscosity of the dispersions, a low dry solids content of 6. wt% was used. The film forming properties have been investigated and contact-angle measurement have been performed to obtain an indication of water resistance. Wood substrates have been bonded together and the bonding performance has been evaluated with different techniques. The gum dispersions have been compared with a commercial poly(vinyl acetate)-based wood adhesive and the results demonstrate that gums can be used as binders for wood adhesives. Locust bean gum dispersions show remarkable results - comparable to the commercial wood adhesive - even though the dry solids content is very low. The locust bean gum dispersion fulfills the D2 and WATT 91 requirements for wood adhesives according to the European Standard EN 204 and European Standard EN 14257.

WOBAMA - Wood Based Materials and Fuels is a biorefinery oriented scientific research project supported by Wood Wisdom-Net Research Programme and ERA-NET Bioenergy. In this project, the wood based raw materials were converted to a range of value added products through unconventional techniques. So far, many demonstrators have been prepared, such as the dissolving pulps with high cellulose content, the regenerated cellulose films with high tenacity, the hydrophobic materials based on cellulose and birch bark suberin, as well as the adhesives based on polysaccharides.