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Laser cladding of transparent fused silica glassusing sub-μm powder
KTH, School of Engineering Sciences (SCI), Applied Physics, Laser Physics.ORCID iD: 0000-0003-0137-260X
KTH, School of Engineering Sciences (SCI), Applied Physics, Laser Physics.ORCID iD: 0000-0001-7688-1367
KTH, School of Engineering Sciences (SCI), Applied Physics, Laser Physics.ORCID iD: 0000-0002-9207-4183
2021 (English)In: Optical Materials Express, E-ISSN 2159-3930, Vol. 11, no 9, p. 3056-3070Article in journal (Refereed) Published
Abstract [en]

Fused silica glass is a commonly used high-performance material. However, due tothe high temperature necessary for its production, manufacturing can also be challenging andcostly. An attractive approach is additive manufacturing through laser cladding. Laser claddingof transparent fused silica was achieved using a CO2-laser to locally melt the substrate whileinjecting a stream of fumed silica glass powder into the melt-pool. By the described technique, itis possible to manufacture fully sintered silica glass with deposition rate up to 29 mm3/min. Inthis work we have studied deposition dynamics and influence of different process parameters onthe final deposition quality.

Place, publisher, year, edition, pages
The Optical Society , 2021. Vol. 11, no 9, p. 3056-3070
National Category
Manufacturing, Surface and Joining Technology Materials Engineering
Research subject
Materials Science and Engineering
Identifiers
URN: urn:nbn:se:kth:diva-300070DOI: 10.1364/OME.433734ISI: 000693394600008Scopus ID: 2-s2.0-85113455462OAI: oai:DiVA.org:kth-300070DiVA, id: diva2:1587135
Funder
Knut and Alice Wallenberg Foundation, 2016.0104Swedish Foundation for Strategic Research , GMT14-0071Swedish Foundation for Strategic Research , RMA150135
Note

QC 20210917

Available from: 2021-08-23 Created: 2021-08-23 Last updated: 2024-09-04Bibliographically approved
In thesis
1. Additive manufacturing of fused silica glass
Open this publication in new window or tab >>Additive manufacturing of fused silica glass
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Additive Manufacturing, of both metals and polymers, has seen rapid development in recent years, whereas the progress in glass has been rather slow. Today, glass can be considered the last frontier without a specialized 3D printing method available. Among different glass-like materials, silica glass is a high-performance material used in many parts of society. It is commonly associated with high mechanical, chemical, and thermal stability. The importance of 3D printing and additive manufacturing in the modern industry lies in the benefits and opportunities it facilitates. These include high flexibility in design and geometry, simplified production of customized objects, reduced material waste, and the ability to fabricate complex structures, often not possible when using traditional subtractive manufacturing.In this thesis, a novel method for additive manufacturing of silica glass is presented. Experiments and printed objects were madeusing the developed, experimental method. Here, by utilizinga method similar to the typical laser cladding, sintering of submicron silica powders was performed, and three-dimensional glass structures have been printed. Furthermore, by careful mixing of powders, a tailored composition of printed glass has been achieved. The high density and homogeneity of the printed parts made the developed method suitable for several different applications demonstrated in the last part of this thesis.The thesis describes the road from just an idea to the successful development of powder-based additive manufacturing of silica glass. The four papers in this compilation thesis show, first the setup development together with early-stage experiments (Paper I and II), and then there are two papers focused on early applications of the developed technology: one strictly mechanical (all-silica spotwelding, Paper III), and one optical (fiber prototyping, Paper IV).

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2022. p. 153
Series
TRITA-SCI-FOU ; 2022:9
Keywords
laser cladding, 3d printing, additive manufacturing, glass, fused silica, laser, scattering, silica
National Category
Manufacturing, Surface and Joining Technology
Research subject
Physics, Optics and Photonics; Materials Science and Engineering
Identifiers
urn:nbn:se:kth:diva-310803 (URN)978-91-8040-201-9 (ISBN)
Public defence
2022-04-29, https://kth-se.zoom.us/j/64385231680, FA32, AlbaNova, Roslagstullsbacken 21, Stockholm, 14:00 (English)
Opponent
Supervisors
Note

QC 20220408

Available from: 2022-04-08 Created: 2022-04-07 Last updated: 2025-04-30Bibliographically approved

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Maniewski, PawelLaurell, FredrikFokine, Michael

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