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Life-cycle Cost assessment of Post Weld treatments: Effect of local weld geometries
KTH, School of Engineering Sciences (SCI), Engineering Mechanics.ORCID iD: 0000-0001-8989-9304
KTH, School of Engineering Sciences (SCI), Engineering Mechanics.ORCID iD: 0000-0003-4180-4710
KTH, School of Engineering Sciences (SCI), Engineering Mechanics.ORCID iD: 0000-0002-6616-2964
2023 (English)In: Fatigue Design 2023, FatDes 2023, Elsevier B.V. , 2023, Vol. 57, p. 469-477Conference paper, Published paper (Refereed)
Abstract [en]

The fatigue life of welded structures is dependent on the local geometry and imperfections of the welds. Therefore, optimizing the manufacturing processes to improve the local weld geometry and remove possible imperfections can considerably affect the fatigue life of the structure. Post-weld treatments such as burr grinding, and High Frequency Mechanical Impact (HFMI) treatment are commonly used techniques to extend the fatigue life of a weld by modifying the local weld toe geometry. However, employing additional manufacturing processes can have an adverse effect on the Life-cycle cost of a welded structure by increasing production costs. On the other hand, extending the fatigue life of a structure can result in lower maintenance and replacement costs. Therefore, a thorough yet predictive life-cycle cost assessment is required to assess the viability of such treatments and design economically efficient weld structures. This study assesses the life-cycle cost of welded joints. The fatigue life of the weld in this study is analyzed using the effective Notch Stress method (NS). Furthermore, the weld is post-treated with an automated HFMI treatment to prolong its fatigue life. Moreover, the effect of weld quality on the production cost is analyzed. The results show that every phase of the weld's life-cycle has a significant contribution to the life-cycle cost with the use-phase being the more dominant. The results also depict the impact of the changes in weld quality in the overall life-cycle cost.

Place, publisher, year, edition, pages
Elsevier B.V. , 2023. Vol. 57, p. 469-477
Series
Procedia Structural Integrity, ISSN 2452-3216 ; 57
Keywords [en]
life cycle costing, post weld treatments, weld quality, welding
National Category
Manufacturing, Surface and Joining Technology
Identifiers
URN: urn:nbn:se:kth:diva-347121DOI: 10.1016/j.prostr.2024.03.051Scopus ID: 2-s2.0-85193741749OAI: oai:DiVA.org:kth-347121DiVA, id: diva2:1864369
Conference
10th International Conference on Fatigue Design, FatDes 2023, Cetim, Senlis, France, Nov 29 2023 - Nov 30 2023
Note

QC 20240612

Available from: 2024-06-03 Created: 2024-06-03 Last updated: 2024-06-12Bibliographically approved

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Iyer, KaushikBarsoum, ZuheirÅkermo, Malin

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