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Utilizing Spray Coating for the Fabrication of Organic Electronics
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Fibre- and Polymer Technology, Fiberprocesser. Deutsches Elektronen Synchrotron DESY.ORCID iD: 0000-0001-6465-2188
2024 (English)Doctoral thesis, comprehensive summary (Other academic)
Sustainable development
SDG 7: Affordable and clean energy, SDG 9: Industry, innovation and infrastructure, SDG 12: Responsible consumption and production
Abstract [en]

The present thesis explores the utilization of spray coating for the sustainable fabrication of cellulose-based organic electronics in the framework of four different studies. The scope of this work is to contribute to the ongoing green transformation of our society in the context of industrial processing, responsible production, and clean energy. In this regard, spray coating was applied as a low-cost, fast, and industrially relevant technique for both the production as well as the quality enhancement of functional organic polymer films. In addition to that, wood-based nanocellulose, a non-toxic and biodegradable polymer, was used to replace synthetic polymers as transparent, flexible matrix- and substrate material, and as dispersing agent for the fabrication of highly conductive electrodes. Finally, spray solvents were evaluated regarding their sustainability, industrial fitness, and thus suitability for the large-scale production of organic electronics. In the course of this, various kinds of functional, hybrid organic films and foils were fabricated. Their properties were correlated with their respective structure and morphology, with a special focus on surface-sensitive analysis techniques, namely grazing incidence X-ray scattering, atomic force microscopy, scanning electron microscopy, and sheet resistance measurements.

Abstract [sv]

Den här avhandlingen undersöker användningen av spraybeläggning för en hållbar produktion av cellulosabaserade, organiska elektronik inom ramen för fyra olika studier. Syftet med detta arbete är att bidra till den pågående gröna omvandlingen av vårt samhälle inom ramen för industriell bearbetning, ansvarsfull produktion och ren energi.I avhandlingen studeras spraybeläggning som en billig, snabb och industriellt relevant teknik för både produktion och kvalitetsförbättring av funktionella, organiska polymerfilmer. Utöver detta undersöks träbaserad nanocellulosa, en giftfri och biologiskt nedbrytbar polymer, för att ersätta syntetiska polymerer som genomskinligt, flexibelt matris- och substratmaterial samt som dispergeringsmedel vid tillverkning av högkonduktiva elektroder. Slutligen utvärderas spraylösningsmedel utifrån hållbarhet, industriell användbarhet och därmed lämplighet för storskalig produktion av organisk elektronik. Under arbetets gång har olika typer av funktionella, hybrida organiska filmer och folier tillverkats. Deras egenskaper kan kopplas till deras struktur och morfologi, med hjälp av ytkänsliga analysmetoder, nämligen röntgenspridning vid låg infallsvinkel, atomkraftsmikroskopi och svepelektronmikroskopi.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2024. , p. 93
Series
TRITA-CBH-FOU ; 51
Keywords [en]
Spray Coating, Sustainability, Cellulose Nanofibrils, Organic Electronics, X-ray Scattering
Keywords [sv]
Spraybeläggning, Hållbarhet, Cellulosa Nanofibriller, Organisk Elektronik, Röntgenspridning
National Category
Polymer Chemistry Paper, Pulp and Fiber Technology Materials Chemistry Composite Science and Engineering
Research subject
Fibre and Polymer Science
Identifiers
URN: urn:nbn:se:kth:diva-355998ISBN: 978-91-8106-105-5 (print)OAI: oai:DiVA.org:kth-355998DiVA, id: diva2:1911389
Public defence
2024-12-11, F3, Lindstedtsvägen 26, https://kth-se.zoom.us/j/68612966196, Stockholm, 14:00 (English)
Opponent
Supervisors
Note

QC 20241112

Embargo t.o.m. 2025-12-11 godkänt av skolchef Amelie Eriksson Karlström via e-post 2024-12-03

Available from: 2024-11-12 Created: 2024-11-07 Last updated: 2025-12-03Bibliographically approved
List of papers
1. Sprayed Hybrid Cellulose Nanofibril-Silver Nanowire Transparent Electrodes for Organic Electronic Applications
Open this publication in new window or tab >>Sprayed Hybrid Cellulose Nanofibril-Silver Nanowire Transparent Electrodes for Organic Electronic Applications
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2023 (English)In: ACS Applied Nano Materials, E-ISSN 2574-0970, Vol. 6, no 14, p. 13677-13688Article in journal (Refereed) Published
Abstract [en]

In times of climate change and resource scarcity, researchers are aiming to find sustainable alternatives to synthetic polymers for the fabrication of biodegradable, eco-friendly, and, at the same time, high-performance materials. Nanocomposites have the ability to combine several favorable properties of different materials in a single device. Here, we evaluate the suitability of two kinds of inks containing silver nanowires for the fast, facile, and industrial-relevant fabrication of two different types of cellulose-based silver nanowire electrodes via layer-by-layer spray deposition only. The Type I electrode has a layered structure, which is composed of a network of silver nanowires sprayed on top of a cellulose nanofibrils layer, while the Type II electrode consists of a homogeneous mixture of silver nanowires and cellulose nanofibrils. A correlation between the surface structure, conductivity, and transparency of both types of electrodes is established. We use the Haacke figure of merit for transparent electrode materials to demonstrate the favorable influence of cellulose nanofibrils in the spray ink by identifying Type II as the electrode with the lowest sheet resistance (minimum 5 ± 0.04 Ω/sq), while at the same time having a lower surface roughness and shorter fabrication time than Type I. Finally, we prove the mechanical stability of the Type II electrode by bending tests and its long-time stability under ambient conditions. The results demonstrate that the mixed spray ink of silver nanowires and cellulose nanofibrils is perfectly suitable for the fast fabrication of highly conductive organic nanoelectronics on an industrial scale.

Place, publisher, year, edition, pages
American Chemical Society (ACS), 2023
Keywords
flexible electrodes, GISAXS, nanocellulose, nanocomposites, silver nanowires, spray deposition, thin films
National Category
Materials Chemistry
Identifiers
urn:nbn:se:kth:diva-335715 (URN)10.1021/acsanm.3c02496 (DOI)001024815000001 ()2-s2.0-85165907980 (Scopus ID)
Note

QC 20241107

Available from: 2023-09-11 Created: 2023-09-11 Last updated: 2024-11-07Bibliographically approved
2. Micrometer‐Thin Nanocellulose Foils for 3D Organic Electronics
Open this publication in new window or tab >>Micrometer‐Thin Nanocellulose Foils for 3D Organic Electronics
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2024 (English)In: Advanced Functional Materials, ISSN 1616-301X, E-ISSN 1616-3028, Vol. 34, no 40Article in journal (Refereed) Published
Abstract [en]

Cellulose is a natural polymer with great properties such as high optical transparency and mechanical strength, flexibility, and biodegradability. Hence, cellulose-based foils are suitable for the replacement of synthetic polymers as substrate materials in organic electronics. This article reports the fabrication of ultrathin, free-standing cellulose foils by spraying aqueous 2,2,6,6-tetramethylpiperidine-1-oxyl-nanocellulose (TEMPO) fibrils ink layer-by-layer on a hot substrate using a movable spray nozzle. The resulting foils are only 2 ± 1 µm in thickness with an average basis weight of 1.9 g m−2, which ranges in the same scale as the world's thinnest paper. The suitability of these ultra-thin nanocellulose foils as a sustainable substrate material for organic electronic applications is demonstrated by testing the foils resistance against organic solvents. Furthermore, silver nanowires (AgNWs) and the blend poly(3,4-ethylenedioxythiophene):polystyrene sulfonate (PEDOT:PSS) are integrated into the foils, and the foils are molded into 3D paper structures in order to create conductive, paper-based building blocks for organic electronics.

Place, publisher, year, edition, pages
Wiley, 2024
National Category
Materials Engineering
Identifiers
urn:nbn:se:kth:diva-355997 (URN)10.1002/adfm.202403952 (DOI)001227250700001 ()2-s2.0-85193521275 (Scopus ID)
Funder
German Research Foundation (DFG), EXC 2089/1–390776260
Note

QC 20241107

Available from: 2024-11-07 Created: 2024-11-07 Last updated: 2024-11-07Bibliographically approved
3. Spray Deposition for Solvent Annealing of Cellulose-Based PEDOT:PSS Electrodes using a Roll-to-Roll Coater
Open this publication in new window or tab >>Spray Deposition for Solvent Annealing of Cellulose-Based PEDOT:PSS Electrodes using a Roll-to-Roll Coater
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(English)Manuscript (preprint) (Other academic)
National Category
Polymer Chemistry
Identifiers
urn:nbn:se:kth:diva-356099 (URN)
Note

QC 20241108

Available from: 2024-11-08 Created: 2024-11-08 Last updated: 2024-11-12Bibliographically approved
4. Effect of Spraying Solvents on the Structure of Functional Polymer Blend Thin Films
Open this publication in new window or tab >>Effect of Spraying Solvents on the Structure of Functional Polymer Blend Thin Films
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(English)Manuscript (preprint) (Other academic)
National Category
Polymer Chemistry
Identifiers
urn:nbn:se:kth:diva-356100 (URN)
Note

QC 20241108

Available from: 2024-11-08 Created: 2024-11-08 Last updated: 2024-11-12Bibliographically approved

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