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Leading Edge Erosion Influence on the Aeroelastic Response in a Transonic Compressor Cascade: A Numerical and Experimental Approach
KTH, School of Industrial Engineering and Management (ITM), Energy Technology, Heat and Power Technology.ORCID iD: 0009-0003-4236-4152
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Sustainable development
SDG 9: Industry, innovation and infrastructure, SDG 13: Climate action
Abstract [en]

Current trends to enhance the aeroengines efficiency rely on more challenging working conditions with lighter, slender, and high-loaded blades. Thishigh power-to-weight ratio can make the blades from the front stages moreprone to face aeromechanic instabilities such as flutter. While key factorsthat affect flutter onset are well established in the literature, the effect ofleading edge erosion mechanisms is vastly sparse or not reported.An oscillating transonic linear cascade has been conceptualized and developed for validation at KTH Royal Institute of Technology. In this testrig, an assessment of the effect of the leading edge erosion mechanism onthe aeroelastic response is performed. The analyzed operating points arerepresentative of a transonic axial compressor at part speed where a shockinduced separation mechanism is present. The aeroelastic measurementsare performed at the first natural bending mode. The presented thesis comprises three key aspects: the aeroelastic response of a smooth reference case,the identification of limitations in roughness wall modeling, and the aeroelastic response under leading edge erosion mechanisms. For the latter, theblades have been subjected to an increase in roughness at the leading edgefor the rough case, and the leading edge has been eroded and roughened forthe eroded case.The results indicate that for the smooth case, the numerical modelstend to overpredict the aeroelastic response downstream from the shockinduced separation compared to the experimental data. Surface roughnesswall modeling showed limitations when separated regions exist at fully roughwall regimes. When erosion mechanisms are introduced, the numerical results predict an opposite trend compared to the experimental observations.The experimental data from the eroded case showed a local increase in theunsteady pressure amplitude while the phase remained unchanged.

Abstract [sv]

Nuvarande trender för att förbättra effektivitet hos moderna flygmotorer bygger på alltmer utmanande driftförhållande med lättare, smalare och höglastade blad. Detta resulterar i ett högt effekt-till-vikt-förhållande som kan göra bladen i de främre stegen i en flygmotor mer benägna att drabbas av aeromekaniska instabiliteten, såsom fladder. Aven om nyckelfaktorer som påverkar fladderpåslag är ¨ väl etablerade i litteraturen, är effekterna av erosionsmekanismer som utvecklas på bladets framkant till följd av långvarig och ogynnsam drift mycket sparsamt studerade eller i vissa fall inte rapporterade alls.

En oscillerande transsonisk linjär kaskad har konceptualiserats och utvecklats vid Kungliga Tekniska Högskolan (KTH) för studier av aeroelastisk gensvar hos kompressorblad. I denna testrigg genomförs en utvärdering av effekten av framakantserosion på det aeroelastiska gensvaret. Driftpunkter som analyseras är representativa för en transsonisk axiell kompressor vid dellast, där en stötvågsinducerad separationsmekanism uppstår. De aeroelastiska mätningarna utförs vid den första böjmoden.

Den här avhandlingen omfattar tre nyckelaspekter: det aeroelastiska gensvaret för ett referensfall med nominell bladgeometri, identifiering av begränsningar i modellering av bladens ytråhet, samt det aeroelastiska gensvaret för kompressorblad med eroderad framkant. För de senare fallen har kaskadskovlarna utsatts först för en ökad ytråhet i framkantsområdet (benämns som rough case i texten), och i nästa steg har även erosion av framkanten inducerats (benämns som eroded case vidare i texten).

Resultaten visar att i fallet med en ökad ytråhet tenderar de strömningsberäkningsmodeller som använts i studien att överskatta det aeroelastiska svaret nedströms från den stötvågsinducerade separationen, jämfört med de experimentella data. Modeller för simulering av ökad ytråhet visade sina begränsningar i fallet med separerad strömning och fullt utvecklade höga ytråhetsförhållanden. När erosionsmekanismer introduceras predikterar de numeriska simuleringar en motsatt trend jämfört med vad som har observerats i experiment. Mätdata från det eroderade fallet visar en lokal ökning av den instationära tryckamplituden medan fasförskjutningen förblir oförändrad jämfört med referensfallet.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2025. , p. xxvi, 97
Series
TRITA-ITM-AVL ; 2025:17
Keywords [en]
Leading edge erosion, Oscillating linear cascade, Surface roughness, Aeroelastic response, Aerodynamic damping, Experiments, CFD, PSP
Keywords [sv]
Skovelerosion, Oscillerande linjär kaskad, Ytråhet, Aeroelastiskt gensvar, Aeroleastiskdämpning, Experiment, CFD, Tryckkänslig färg
National Category
Vehicle and Aerospace Engineering
Research subject
Energy Technology
Identifiers
URN: urn:nbn:se:kth:diva-363298ISBN: 978-91-8106-257-1 (print)OAI: oai:DiVA.org:kth-363298DiVA, id: diva2:1957698
Public defence
2025-06-05, Sal E3 / https://kth-se.zoom.us/s/68521587948, Osquars backe 18, stockholm, 10:00 (English)
Opponent
Supervisors
Available from: 2025-05-15 Created: 2025-05-12 Last updated: 2025-06-30Bibliographically approved
List of papers
1. Blade oscillation mechanism for aerodynamic damping measurements at high reduced frequencies
Open this publication in new window or tab >>Blade oscillation mechanism for aerodynamic damping measurements at high reduced frequencies
2022 (English)In: E3S Web Conf.Volume 345, 2022XXV Biennial Symposium on Measuring Techniques in Turbomachinery (MTT 2020), 2022, Vol. 345, article id 03002Conference paper, Published paper (Refereed)
Abstract [en]

Accurate prediction of aerodynamic damping is essential for flutter and forced response analysis of turbomachinery components. Reaching a high level of confidence in numerical simulations requires that the models have been validated against the experiments. Even though a number of test cases have been established over the past decades, there is still a lack of suitable detailed test data that can be used for validation purposes in particular when it comes to aero damping at high reduced frequencies which is more relevant in the context of forced response analysis. A new transonic cascade test rig, currently undergoing commissioning at KTH, has been designed with the goal to provide detailed blade surface unsteady pressure data for compressor blades profiles oscillating at high reduced frequencies. The paper provides an overview of the blade actuation system employed in the test rig and presents the result of a series of bench tests characterizing the blade vibration amplitudes achieved with this actuation system.

Keywords
blade vibration
National Category
Energy Engineering
Research subject
Energy Technology; Aerospace Engineering
Identifiers
urn:nbn:se:kth:diva-313114 (URN)10.1051/e3sconf/202234503002 (DOI)2-s2.0-85146839595 (Scopus ID)
Conference
XXV Biennial Symposium on Measuring Techniques in Turbomachinery (MTT 2020)
Funder
EU, Horizon 2020, 769346
Note

QC 20220621

Available from: 2022-05-31 Created: 2022-05-31 Last updated: 2025-05-12Bibliographically approved
2. Validation of Steady-State Aerodynamics in a Transonic Linear Cascade at Near Stall Conditions
Open this publication in new window or tab >>Validation of Steady-State Aerodynamics in a Transonic Linear Cascade at Near Stall Conditions
2022 (English)In: Proceedings of the ASME Turbo Expo, ASME International , 2022Conference paper, Published paper (Refereed)
Abstract [en]

A new set of steady-state aerodynamics data from the recently build KTH transonic linear cascade (TLC) is presented. The operational point is representative of an open source virtual compressor (VINK) operating near stall at 70% speed line. The inlet Mach number (M = 0.81) is above its airfoil critical value with high incidence angle, producing a leading edge separation bubble. The test object in the TLC has a 2% tip gap, and the reference measurement plane is at 85% span. Results show repeatability, and periodicity. Upstream flow field was mapped by a non-intrusive, Laser-2-Focus (L2F) method. The blade loading was recovered by a set of pressure taps. Flow field properties downstream the test section were recovered by a five-hole probe. A flow structures comparison was performed between numerical and experimental data. Numerical results were obtained from the commercial software Ansys CFX, where different turbulence models were tested: SST, SST with reattachment method (RM) and SST with turbulent transition (γ - θ). The closest match to the experimental data was recovered by SST-γ - θ RM. Separation onset and flow properties downstream are strongly affected by the selected turbulence transition model. The results are aimed to work as step towards validation for CFD in separated regions. These data is the first of a series of test campaigns for experimental validation for aerodynamic damping in separated flows. 

Place, publisher, year, edition, pages
ASME International, 2022
Keywords
Computational fluid dynamics, Numerical methods, Open source software, Recovery, Software testing, Turbulence models, Aerodynamic data, Critical value, Down-stream, High incidence, Linear cascade, Near stall conditions, Near stalls, Open-source, Speed-Line, Steady state, Flow fields
National Category
Fluid Mechanics
Identifiers
urn:nbn:se:kth:diva-328930 (URN)10.1115/GT2022-81346 (DOI)2-s2.0-85141510939 (Scopus ID)
Conference
ASME Turbo Expo 2022: Turbomachinery Technical Conference and Exposition, GT 2022, 13-17 June 2022
Note

QC 20230613

Available from: 2023-06-13 Created: 2023-06-13 Last updated: 2025-05-12Bibliographically approved
3. Aeroelastic Response in an Oscillating Transonic Compressor Cascade: An Experimental and Numerical Approach
Open this publication in new window or tab >>Aeroelastic Response in an Oscillating Transonic Compressor Cascade: An Experimental and Numerical Approach
2025 (English)In: International Journal of Turbomachinery, Propulsion and Power, E-ISSN 2504-186X, Vol. 10, no 2, article id 7Article in journal (Refereed) Published
Abstract [en]

The steady-state aerodynamics and the aeroelastic response have been analyzed in an oscillating linear transonic cascade at the KTH Royal Institute of Technology. The investigated operating points (Π=1.29 and 1.25) represent an open-source virtual compressor (VINK) operating at a part speed line. At these conditions, a shock-induced separation mechanism is present on the suction side. In the cascade, the central blade vibrates in its first natural modeshape with a 0.69 reduced frequency, and the reference measurement span is 85%. The numerical results are computed from the commercial software Ansys CFX with an SST turbulence model, including a reattachment modification (RM). Steady-state results consist of a Laser-2-Focus anemometer (L2F), pressure taps, and flow visualization. Steady-state numerical results indicate good agreement with experimental data, including the reattachment line length, at both operating points, while discrepancies are observed at low-momentum regions within the passage. Experimental unsteady pressure coefficients at the oscillating blade display a fast amplitude decrease downstream, while numerical results overpredict the amplitude response. Numerical results indicate that, at the measurement plane, for both operating points, the harmonic amplitude is dominated by the shock location. At midspan, there is an interaction between the shock and the separation onset, where large pressure gradients are located. Experimental and numerical responses at blades adjacent to the oscillating blade are in good agreement at both operating points.

Place, publisher, year, edition, pages
MDPI, 2025
National Category
Vehicle and Aerospace Engineering
Research subject
Aerospace Engineering
Identifiers
urn:nbn:se:kth:diva-363291 (URN)10.3390/ijtpp10020007 (DOI)001517497600001 ()2-s2.0-105009315084 (Scopus ID)
Note

This manuscript is an extended version of our paper published in the Proceedings of the 16th International Symposium on Unsteady Aerodynamics, Aeroacoustics and Aeroelasticity of Turbomachines, Toledo, Spain, 19–23 September 2022; paper No. 034.

QC 20250512

Available from: 2025-05-12 Created: 2025-05-12 Last updated: 2025-09-22Bibliographically approved
4. Numerical surface roughness influence on the aerodamping of an axial transonic compressor at nominal speed and part-speed
Open this publication in new window or tab >>Numerical surface roughness influence on the aerodamping of an axial transonic compressor at nominal speed and part-speed
2024 (English)In: Proceedings of ASME Turbo Expo 2024: Turbomachinery Technical Conference and Exposition, GT 2024, ASME International , 2024, article id v12at29a020Conference paper, Published paper (Refereed)
Abstract [en]

In a turbomachine, with time, wear and depositions modify the surface from smooth to rougher characteristics. These effects are also prevalent in emerging manufacturing technologies such as additive manufacturing (AM). Surface roughness characterization is based on a correlation between a physical length scale or surface statistic moments, and a non-physical equivalent sand-grain roughness (ks). Depending on the flow characteristics and ks, three wall regimes can be considered: hydraulically smooth, transitional or fully rough. In compressors, an increase in surface roughness translates into a reduction in efficiency and pressure ratio. While steady-state roughness effects over airfoils and stage performance are well documented, its consequences over the aerodynamic damping are not. This paper aims to investigate numerically the effect of surface roughness on the aerodamping for the three wall regimes. The test geometry is the first stage of an open-source transonic axial compressor. Operating points considered are peak efficiency and near-stall conditions at nominal speed (N100) and part-speed (N70). The presented numerical simulations are obtained using the commercial software Ansys CFX with SST as the turbulence model with a reattachment modification. At near-stall part-speed, there are non-physical separation regions that are mesh independent but assumed to come from the numerical roughness implementation. Amplitude fluctuations in the aerodynamic damping per unit area, s∗, are driven by the tip gap presence as well as normal shocks at N100 whereas the presence of separated flow regions appear to have a negligible effect at N70. The phase between the pressure and blade motion appears to remain almost constant regardless of the wall regimes, implying that only the amplitude distribution drives the aerodynamic damping stability. This numerical observation is aimed to be experimentally tested at the transonic linear cascade at KTH Royal Institute of Technology.

Place, publisher, year, edition, pages
ASME International, 2024
Keywords
aerodynamic damping, Transonic compressor
National Category
Fluid Mechanics Energy Engineering
Identifiers
urn:nbn:se:kth:diva-353936 (URN)10.1115/GT2024-125215 (DOI)001303802900020 ()2-s2.0-85204280790 (Scopus ID)
Conference
69th ASME Turbo Expo 2024: Turbomachinery Technical Conference and Exposition, GT 2024, June 24-28, 2024, London, United Kingdom of Great Britain and Northern Ireland
Note

Part of ISBN: 9780791888056

QC 20241025

Available from: 2024-09-25 Created: 2024-09-25 Last updated: 2025-05-12Bibliographically approved

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