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Fractional and simultaneous precipitation: recovering critical metals from multicomponent solutions
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Resource recovery.ORCID iD: 0000-0002-9144-8956
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering, Resource recovery.ORCID iD: 0000-0001-7614-8448
2025 (English)In: Frontiers of Chemical Science and Engineering, ISSN 2095-0179, Vol. 19, no 11, article id 107Article in journal (Refereed) Published
Abstract [en]

This study explores fractional and simultaneous precipitation methods to recover metals from a synthetic solution containing the major components from lithium-ion battery recycling leachates: Co, Ni, Mn, Li, and H2SO4. Thermodynamic simulations analyzed the behavior of the metal-bearing solutions during hydroxide precipitation to guide process design. The fractional precipitation process was divided into three steps: pH-adjustment (D1), Co and Ni recovery (D2), and Mn recovery (D3). D2 achieved 89.7% Ni and 76.8% Co recovery; alongside Mn and Li were also removed (15% and 25% respectively). D3 showed mainly Mn recovery (68%) along with 18.7% Co and 7.3% Ni. Simultaneous precipitation resulted in over 99.7% recovery of Co, Ni, and Mn, with a small amount of Li (15%) being recovered from the solution. Na removal from the solution was observed across all experiments. X-ray diffraction analysis revealed that the phases formed were distinct from the predictions. Regardless of the presence of NH4OH as a chelating agent in solution, a mixed nickel-cobalt-manganese oxide could be obtained after calcination. This approach offers a potentially less laborious method for recovering metals in products relevant to cathode precursors in a single step from recycling leachate.

Place, publisher, year, edition, pages
Springer Nature , 2025. Vol. 19, no 11, article id 107
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Other Chemical Engineering
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URN: urn:nbn:se:kth:diva-370664DOI: 10.1007/s11705-025-2610-xISI: 001570210200001Scopus ID: 2-s2.0-105016093965OAI: oai:DiVA.org:kth-370664DiVA, id: diva2:2002126
Note

QC 20250930

Available from: 2025-09-29 Created: 2025-09-29 Last updated: 2025-09-30Bibliographically approved

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Mazur, AndressaPenha, Frederico M.

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