Fall accidents among older adults represent a major public health challenge worldwide. Energy-absorbing flooring has gained increasing attention due to its high usability and robustness against fall-related hip impacts. This study proposes a novel method that integrates finite element (FE) analysis, deep learning(DL) models, and multi-objective optimization (MOO) algorithms to enhance the biomechanical protective performance of a bio-inspired energy-absorbing structure. To achieve this, 100 structural configurations were generated based on a design of experiments (DOE) framework, automatically modeled in Hypermesh, and integrated into a hip regional model in LS-DYNA. The deep neural network (DNN) models were developed to predict femoral neck force (πΉππππ) and energy absorption efficiency (ππΈπ΄π£), and were subsequently utilized in the MOO framework to construct the Pareto front, optimizing the dual objectives of minimizing πΉππππ and maximizing ππΈπ΄π£ using 50,000 optimization samples. Five optimal solutions on the Pareto front were validated and demonstrated substantial performance improvements. Compared to the baseline structure, the optimized designs demonstrated up to a 23% reduction in peak femoral neck force and a 65% increase in energy absorption efficiency. This study presents a framework that ensures high accuracy, robustness, and continuity in representing biomechanical responses towards improved hip protection. The findings have practical implications for enhancing safety in high fall-risk environments and provide valuable guidance for manufacturers in designing protective devices with enhanced performance and clinical effectiveness.
QC 20251016