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Passivation, layered surface high-temperature oxidation, and mechanical behaviors in Al-doped cobalt-based dual-phase multi-principal element alloys
Department of Chemical Engineering, Northeast Electric Power University, Jilin 132012, China.
Department of Chemical Engineering, Northeast Electric Power University, Jilin 132012, China.
College of Medical Information and Artificial Intelligence, Shandong First Medical University & Shandong Academy of Medical Sciences, Jinan 250117, China.
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Structures. Key Laboratory of Electromagnetic Processing of Materials (Ministry of Education), Northeastern University, Shenyang 110819, China.ORCID iD: 0000-0003-0533-6729
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2026 (English)In: Applied Surface Science, ISSN 0169-4332, E-ISSN 1873-5584, Vol. 719, article id 164930Article in journal (Refereed) Published
Abstract [en]

The passivation, oxidation stratified architecture, and mechanical behavior of Al-doped fcc + hcp dual-phase cobalt-based multi-principal element alloys (MPEAs) Co(47.5-x)Cr30Fe7.5Ni7.5Mn7.5Alx (x = 0, 0.5, 1.0, 1.5, 2.0 at.%) at elevated temperatures were studied comprehensively in the present work. The evolution of the surface morphology, specific oxide growth processes, and elemental distributions were analyzed by scanning electron microscope (SEM), energy dispersive X-ray spectrometer (EDS), and X-ray Photoelectron Spectroscopy (XPS). The analyses show that the oxidation kinetics of the Al-doped MPEAs follow the parabolic or near-parabolic law at 600, 800, and 1000 °C. The alloys generally undergo different oxidation stages: for instance, (1) surface reaction between O2– ions and metal ions, (2) surface thickening via oxygen chemisorption, (3) oxide flaking induced by thermal expansion coefficients mismatches. However, no spallation was observed for the present alloys during the 100 h oxidation experiment. The experimental results indicate that the oxide layers have a triple-layer stratified architecture: the outer layer Mn3O4, the intermediate layer (Mn,Cr)xO4, and the inner layer Cr2O3 + Al2O3. CanA2 (Co47Cr30Fe7.5Ni7.5Mn7.5Al0.5) exhibits optimal high-temperature oxidation resistance and demonstrates high strength-ductility at room and elevated temperatures in different processes. The pre-formed Al2O3/Cr2O3 in passive film at room temperature serves as a critical diffusion barrier at high temperature, reducing oxidation rate by 63 % at 1000 °C. This work proposes a surface engineering strategy for designing promising materials with a barrier layer for aerospace engines.

Place, publisher, year, edition, pages
Elsevier BV , 2026. Vol. 719, article id 164930
Keywords [en]
Al-doped cobalt-based MPEAs, Diffusion-barrier layer, Homogenization and hot-rolling processes, Mechanical properties, Oxidation stratified architecture, Surface passivation
National Category
Materials Chemistry Surface- and Corrosion Engineering
Identifiers
URN: urn:nbn:se:kth:diva-373236DOI: 10.1016/j.apsusc.2025.164930Scopus ID: 2-s2.0-105020837076OAI: oai:DiVA.org:kth-373236DiVA, id: diva2:2016457
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QC 20251125

Available from: 2025-11-25 Created: 2025-11-25 Last updated: 2025-11-25Bibliographically approved

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