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Numerical Design Optimization Of A Compact Heat Exchanger Gas To Molten Salts For High Temperature Heat Pump Integration
KTH, School of Industrial Engineering and Management (ITM), Energy Technology, Heat and Power Technology.ORCID iD: 0000-0002-6856-0624
KTH, School of Industrial Engineering and Management (ITM), Energy Technology, Heat and Power Technology.ORCID iD: 0000-0003-4932-7103
KTH, School of Industrial Engineering and Management (ITM), Energy Technology, Heat and Power Technology.ORCID iD: 0000-0002-7804-667X
2025 (English)In: Proceedings of ASME 2025 19Th International Conference On Energy Sustainability, Es2025, Vol 1, AMER SOC MECHANICAL ENGINEERS , 2025Conference paper, Published paper (Refereed)
Abstract [en]

Integrating thermal energy storage (TES) systems with high-temperature heat pumps (HTHPs) combines two highly efficient technologies to develop a robust energy storage and flexible heat supply system. This integration package is predominantly valuable for industrial processes, renewable energy storage and supporting the grid where a consistent and intermittent demand for high-temperature heat (above 300 degrees C) exists. Stirling cycle-based heat pumps offer market readiness for high temperature applications with present capabilities attain above 250 degrees C with ongoing developmental campaigns to further increase the temperature thresholds. To achieve greater productivity in thermal storage processes, higher magnitudes of heat transfer temperature are preferred, wherein the heat transfer fluids such as molten salt (MS) are favoured. Molten salts TES is a mature and effective technology for storing large amounts of thermal energy for the emerging high temperature applications in concentrating solar power plants (CSP). In order to facilitate a sustainable operation of a seamlessly integrated TES and HTHP system, development of robust heat exchangers is key to withstand the high temperatures and maintain an effective heat transfer performance of the system. This study aims at optimizing the design of a Stirling cycle based HTHP integrated compact shell and tube heat exchanger that operates between pressurised helium gas from the HTHP side and a ternary molten salt from the TES side. A two-dimensional computational model is developed in ANSYS Fluent with a triangular tube pattern that enables the flow of pressurised helium gas while MS flows around the shell side. Numerical results are performed based on a geometric design optimization to identify the optimal values that influence the fluid and heat transfer characteristics of MS in a shell and tube heat exchangers with a heating capacity of up to 100 kW. A shell side heat transfer coefficient (hsh) and pressure drop (Delta P) are the key parameters of interest to analyse the heat exchanger characteristics with a primary focus on the shell side flow.

Place, publisher, year, edition, pages
AMER SOC MECHANICAL ENGINEERS , 2025.
Keywords [en]
Shell and tube heat exchangers, molten salt, thermal energy storage, high-temperature heat
National Category
Energy Engineering
Identifiers
URN: urn:nbn:se:kth:diva-376368ISI: 001592847600044ISBN: 978-0-7918-8903-9 (print)OAI: oai:DiVA.org:kth-376368DiVA, id: diva2:2035161
Conference
19th International Conference on Energy Sustainability-ES, JUL 08-10, 2025, Westminster, CO
Note

QC 20260203

Available from: 2026-02-03 Created: 2026-02-03 Last updated: 2026-02-03Bibliographically approved

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Kumavat, ParthTrevisan, SilviaGuédez, Rafael

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