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PAT-on-a-chip: Miniaturization of analytical assays towards data-driven bioprocess development and optimization
KTH, Skolan för kemi, bioteknologi och hälsa (CBH), Proteinvetenskap, Nanobioteknologi.
Micronit B.V., the Netherlands.
PAIA Biotech GmbH, Cologne, Germany.
KTH, Skolan för kemi, bioteknologi och hälsa (CBH), Proteinvetenskap, Nanobioteknologi.ORCID-id: 0000-0002-4560-4735
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2025 (Engelska)Ingår i: Biosensors & bioelectronics, ISSN 0956-5663, E-ISSN 1873-4235, Vol. 286, artikel-id 117625Artikel i tidskrift (Refereegranskat) Published
Abstract [en]

The advancement of biopharmaceutical manufacturing, particularly continuous processing, has heightened the need for next-generation analytical tools approaching real-time monitoring of critical quality attributes (CQAs) and process parameters (CPPs). Current methods, primarily offline and labor-intensive, fail at delivering analytical information that can be used for process analytical technology (PAT) to control and optimize the manufacturing process, while also lacking the ability of multi-attribute monitoring, thus requiring a large number of samples (or sampling amount) to be collected. This work introduces the concept of PAT-on-a-chip, consisting of an integrated microfluidic platform designed to perform at-line analysis and characterization of cell culture samples in the context of monoclonal antibody (mAb) production. Specifically, a sample preparation-free miniaturized lectin-based assay was developed to measure levels of high mannose glycans and integrated with affinity-based assays to measure mAb titers and key impurities, namely Chinese hamster ovary (CHO) host cell proteins (HCP), within the same chip, resorting to a common colorimetric readout. The microfluidic chips were operated in a customized and integrated instrument comprising miniaturized photodiodes, connected to a graphical user interface for data recording and signal quantification. The PAT-on-a-chip unit allowed to achieve fit-for-purpose analyte quantification, while offering performance comparable to state-of-the-art offline analytical methods (Pearson R > 0.93), namely capillary electrophoresis with laser-induced fluorescence (CE-LIF) for glycan analysis, well plate immunoassays for CHO HCP and protein A HPLC for mAb titers, thus validating its potential to expand the modern PAT toolbox.

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Elsevier BV , 2025. Vol. 286, artikel-id 117625
Nyckelord [en]
Colorimetric detection, Glycosylation, Immunoassays, Microfluidics, Monoclonal antibodies, Photodiodes
Nationell ämneskategori
Analytisk kemi Bioprocessteknik
Identifikatorer
URN: urn:nbn:se:kth:diva-364148DOI: 10.1016/j.bios.2025.117625ISI: 001500851700001PubMedID: 40435762Scopus ID: 2-s2.0-105005843443OAI: oai:DiVA.org:kth-364148DiVA, id: diva2:1964104
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QC 20250605

Tillgänglig från: 2025-06-04 Skapad: 2025-06-04 Senast uppdaterad: 2025-12-05Bibliografiskt granskad

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Pinto, Ines FernandesAkhtar, Ahmad SaleemChotteau, VéroniqueRussom, Aman

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Pinto, Ines FernandesAkhtar, Ahmad SaleemChotteau, VéroniqueRussom, Aman
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NanobioteknologiIndustriell bioteknologi
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Biosensors & bioelectronics
Analytisk kemiBioprocessteknik

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