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Computational Materials Design of Medium Mn Steels
KTH, School of Industrial Engineering and Management (ITM), Materials Science and Engineering, Physical Metallurgy.ORCID iD: 0000-0002-0337-082X
2018 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Medium Mn steels (~ 3–10 mass % Mn), a new category of advanced high strength steels, attracted worldwide research interests recent years due to their excellent mechanical properties and low cost. These steels have fine microstructures and contain large fraction of metastable retained austenite (~ 30 volume %), therefore exhibit excellent strength and elongation. The fine microstructure is mainly introduced by an intercritical annealing process.

To accelerate the design of such steels, materials design is applied. The materials design concept is a systematic method. Contrary to conventional methods largely based on trial and error, it is based on the classical processing–structure–properties relationships and a quantitative knowledge of each relation represented by a mathematical model, so-called linkage model. Such models are thus an essential part in materials design.

The present thesis aims to develop a framework used for materials design of medium Mn steel. The development of models which serve as linkage tools is thus the focus. Tensile properties, i.e. strength and elongation, are set as the design objectives driven by the industrial application.

The major part is concentrated on the linkage tools of processing–structure, i.e. models and simulations to predict the microstructure evolution associated with processing. These linkage tools are based on thermodynamic calculations and kinetic simulations using the commercially available Thermo-Calc and DICTRA software. To be specific, the processing involves austenitization and quenching as well as intercritical annealing and quenching; while the associated structure involves transformation of austenite to martensite and reversion of martensite to austenite. Therefore the following aspects have been studied:

  1. martensite fraction with undercooling;
  2. austenite reversion during intercritical annealing;
  3. influence of austenite grain size on martensite start temperature;
  4. mechanical stability of retained austenite.

Besides these, prediction of tensile properties is studied in the last part, which serves as an example of a linkage tool of structure–properties.

Via integrating these models, to achieve certain tensile properties, the required microstructure and the associated processing can be traced back.

Abstract [sv]

Medium Mn stål (~ 3–10 mass% Mn), en ny typ av avancerade höghållfasta stål, har varit föremål för stort  globalt forskningsintresse de senaste åren på grund av stålens utmärkta mekaniska egenskaper och låga kostnader. Dessa stål har en fin mikrostrukturer och innehåller en stor fraktion av metastabil restaustenit (~ 30 volymprocent). Det uppvisar därför utmärkta värden på styrka och förlängning. Den fina mikrostrukturen åstadkommes huvudsakligen genom en sk interkritisk glödgningsprocess.

För att påskynda utvecklingen av sådana stål utnyttjas materialdesign. Materialdesignkonceptet är en systematisk metod. I motsats till konventionella metoder, som i stor utsträckning bygger på “trial and error”, baseras den på de klassiska relationerna process–struktur–egenskaper och en kvantitativ kunskap om varje relation representerad av en matematisk modell, en så kallad länkmodell. Sådana modeller är därför en väsentlig del i materialdesign.

Föreliggande avhandling syftar till att utveckla ett ramverk för materialdesign av medium Mn stål. Utvecklingen av modeller som fungerar som länkar är i fokus. Egenskaper vid enaxligt dragprov, dvs styrka och brottförlängning, formuleras som designkriterier i den givna industriapplikationen.

Avhandlinges huvuddel  koncentreras på länkmodeller mellan process och struktur, dvs modeller och simuleringsmetoder för att förutsäga mikrostrukturutvecklingen under värmebehandling. Dessa länkmodeller bygger på termodynamiska beräkningar och kinetisk simulering med hjälp av de kommersiellt tillgängliga Thermo-Calc- och DICTRA-koderna. Mer specifikt involverar värmebehandlingen austenitisering och släckning såväl som interkritisk glödgning och släckning; medan den associerade strukturen innebär omvandling av austenit till martensit och den omvända omvandlingen av martensit till austenit. Följaktligen har följande aspekter studerats:

  1. martensitfraktion som funktion av underkylning;
  2. austenit bildning under interkritisk glödgning;
  3. inverkan av austenitkornstorlek på martensitens starttemperatur;
  4. mekanisk stabilitet av restaustenit.

Förutom dessa aspekter analyseras förutsägelse av dragegenskaper i den sista delen, som exempel på länkmodell mellan struktur och egenskaper.

Genom att integrera dessa modeller, för att uppnå vissa dragegenskaper, kan den erforderliga mikrostrukturen och den därtill hörande behandlingen spåras tillbaka.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2018. , p. 63
Series
TRITA-ITM-AVL ; 2018-27
National Category
Metallurgy and Metallic Materials
Identifiers
URN: urn:nbn:se:kth:diva-227709ISBN: 978-91-7729-801-4 (print)OAI: oai:DiVA.org:kth-227709DiVA, id: diva2:1205234
Public defence
2018-06-11, Sal B3, Brinellvägen 23, Stockholm, 10:00 (English)
Opponent
Supervisors
Funder
VINNOVAAvailable from: 2018-05-15 Created: 2018-05-11 Last updated: 2022-06-26Bibliographically approved
List of papers
1. A Thermodynamic-Based Model to Predict the Fraction of Martensite in Steels
Open this publication in new window or tab >>A Thermodynamic-Based Model to Predict the Fraction of Martensite in Steels
2016 (English)In: Metallurgical and Materials Transactions. A, ISSN 1073-5623, E-ISSN 1543-1940, Vol. 47A, no 9, p. 4404-4410Article in journal (Refereed) Published
Abstract [en]

A thermodynamic-based model to predict the fraction of martensite in steels with undercooling has been developed. The model utilizes the thermodynamic driving force to describe the transformation curve and it is able to predict the fraction of athermal martensite at quenching to different temperatures for low alloy steels. The only model parameter is a linear function of the martensite start temperature (M (s)), and the model predicts that a steel with a higher M (s) has a lower difference between the martensite start and finish temperatures. When the present model is combined with a previously developed thermodynamic-based model for M (s), the model predictions of the full martensite transformation curve with undercooling are in close agreement with literature data.

Place, publisher, year, edition, pages
Springer, 2016
National Category
Metallurgy and Metallic Materials
Identifiers
urn:nbn:se:kth:diva-192719 (URN)10.1007/s11661-016-3604-6 (DOI)000380721600009 ()2-s2.0-84975126858 (Scopus ID)
Note

QC 20160926

Available from: 2016-09-26 Created: 2016-09-20 Last updated: 2024-03-15Bibliographically approved
2. Simulation of the Growth of Austenite from As-Quenched Martensite in Medium Mn Steels
Open this publication in new window or tab >>Simulation of the Growth of Austenite from As-Quenched Martensite in Medium Mn Steels
Show others...
2018 (English)In: Metallurgical and Materials Transactions. A, ISSN 1073-5623, E-ISSN 1543-1940, Vol. 49A, no 4, p. 1053-1060Article in journal (Refereed) Published
Abstract [en]

As part of an ongoing development of third-generation advanced high-strength steels with acceptable cost, austenite reversion treatment of medium Mn steels becomes attractive because it can give rise to a microstructure of fine mixture of ferrite and austenite, leading to both high strength and large elongation. The growth of austenite during intercritical annealing is crucial for the final properties, primarily because it determines the fraction, composition, and phase stability of austenite. In the present work, the growth of austenite from as-quenched lath martensite in medium Mn steels has been simulated using the DICTRA software package. Cementite is added into the simulations based on experimental observations. Two types of systems (cells) are used, representing, respectively, (1) austenite and cementite forming apart from each other, and (2) austenite forming on the cementite/martensite interface. An interfacial dissipation energy has also been added to take into account a finite interface mobility. The simulations using the first type of setup with an addition of interfacial dissipation energy are able to reproduce the observed austenite growth in medium Mn steels reasonably well.

Place, publisher, year, edition, pages
Springer, 2018
National Category
Metallurgy and Metallic Materials
Identifiers
urn:nbn:se:kth:diva-224673 (URN)10.1007/s11661-018-4497-3 (DOI)000426686200006 ()2-s2.0-85041509088 (Scopus ID)
Funder
Vinnova
Note

QC 20180323

Available from: 2018-03-23 Created: 2018-03-23 Last updated: 2024-03-15Bibliographically approved
3. Influence of Sub-micron Austenite Grain Size on Martensitic Transformation in a Medium Mn Steel
Open this publication in new window or tab >>Influence of Sub-micron Austenite Grain Size on Martensitic Transformation in a Medium Mn Steel
(English)Manuscript (preprint) (Other academic)
Abstract [en]

Many previous studies suggest that austenite stability increases with decreasing grain size, i.e. the martensite start temperature, Ms, decreases. Therefore, the influence of small austenite grain size would be high for many modern steels containing fine austenite. Models from literature deviate severely from each other for grain sizes below 1 μm where there is a lack of experimental data. Besides, the experimental data are mostly obtained from a fully austenitic microstructure with equiaxed grains. This raises concerns about the applicability of these models to design medium Mn steels, where the austenite stability is essential for elongation via transformation-induced plasticity. The present work concerns the influence of grain size on martensitic transformation for thin-film austenite in a medium Mn steel. After IA, austenite grains exhibit two morphologies, thin-film like and globular, while the former is dominant. The globular austenite is less stable and responsible for the Ms measured by dilatometry. Similar to particles, the austenite grains are isolated and dispersed, and autocatalysis from surrounding austenite is minimized. Therefore in this work an approach to describe the transformation in small particles has been adopted, where the number fraction of partly or fully transformed austenite grains (F) is phenomenologically formulated as a function of temperature and grain size. Experimental data from the present work and from literature have been used to derive a model of Ms and grain size for thin-film austenite in medium Mn steels, using the cross-sectional area of austenite grain as a variable. The current model provides a practical and useful way of determining austenite stability from 2-dimensional micrograph, and can be used in designing medium Mn steels with optimized austenite stability.

National Category
Metallurgy and Metallic Materials
Identifiers
urn:nbn:se:kth:diva-227700 (URN)
Funder
VINNOVA
Note

QC 20180531

Available from: 2018-05-11 Created: 2018-05-11 Last updated: 2022-12-06Bibliographically approved
4. Experimental Determination and Thermodynamic Modeling of Msσ for a Medium Mn Steel
Open this publication in new window or tab >>Experimental Determination and Thermodynamic Modeling of Msσ for a Medium Mn Steel
(English)Manuscript (preprint) (Other academic)
Abstract [en]

Medium Mn steels have attracted worldwide interests recent years due to their excellent mechanical properties and low cost. These steels contain large fraction (~30%) of metastable retained austenite and exhibit good elongation due to transformation-induced plasticity (TRIP). In order to obtain the highest elongation, the mechanical stability of austenite, quantified using Msσ, needs to be optimized. Msσ is defined as the highest temperature at which martensite can form under stress without austenite yielding by slip. The present work aims to formulate a model of Msσ which can be used to design medium Mn steels with optimized elongation. In the present work, an Fe–0.18C–5.08Mn (mass %) steel was intercritically annealed at 650 °C. Based on tensile tests at different temperatures using a single specimen method, the Msσ temperatures were experimentally determined to about 0 °C regardless of intercritical annealing time between 15 min and 3 h. Microstructure observations showed that large austenite grains with a globular shape are more transformed than thin-film ones, and thus the former probably governs the determined Msσ. Msσ was further predicted at the crossing point of yielding by martensite formation and by austenite slip; the former was modeled by expanding an existing model of martensite start temperature and the latter by a constitutive model. The predicted Msσ showed reasonable agreement with the determined values. The model also indicated that a large and a small austenite grain have similar Msσ, which could partly explain why the determined Msσ is rather constant regardless of IA time.

National Category
Metallurgy and Metallic Materials
Identifiers
urn:nbn:se:kth:diva-227703 (URN)
Funder
VINNOVA
Note

QC 20180530

Available from: 2018-05-11 Created: 2018-05-11 Last updated: 2022-12-06Bibliographically approved
5. Influence of Short Intercritical Annealing Times on the Microstructure and Tensile Properties of a Cold-rolled Medium Mn Steel
Open this publication in new window or tab >>Influence of Short Intercritical Annealing Times on the Microstructure and Tensile Properties of a Cold-rolled Medium Mn Steel
(English)Manuscript (preprint) (Other academic)
Abstract [en]

This work studies the microstructure and tensile properties of a cold-rolled Fe–0.204C–4.86Mn (mass %) steel after short intercritical annealing (IA) times, i.e. 3 and 10 min. The short IA time is applied to represent the process characteristics of the industrial continuous annealing line. The microstructure evolution is studied using scanning and transmission electron microscopy, and the tensile properties are obtained using uniaxial tensile tests. The experimental results show that IA temperature (600–700 °C) has strong, while IA time has less, influence on the final microstructure and tensile properties. The fractions of retained austenite are much higher after IA at 650 and 675 °C (~ 10 vol. %) than the other IA temperatures, and thus result in improved elongation (~ 20–30 %). Simulations using the DICTRA software and constitutive modeling are further performed to assist the understanding of the microstructure evolution and stress-strain curves.

National Category
Metallurgy and Metallic Materials
Identifiers
urn:nbn:se:kth:diva-227707 (URN)
Note

QC 20180525

Available from: 2018-05-11 Created: 2018-05-11 Last updated: 2022-06-26Bibliographically approved

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