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Itaconate based polyesters: Selectivity and performance of esterification catalysts
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Fibre- and Polymer Technology.
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Industrial Biotechnology.
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Fibre- and Polymer Technology.ORCID iD: 0000-0003-3201-5138
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Industrial Biotechnology.ORCID iD: 0000-0002-2993-9375
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2018 (English)In: European Polymer Journal, ISSN 0014-3057, E-ISSN 1873-1945, Vol. 103, p. 370-377Article in journal (Refereed) Published
Abstract [en]

The performance of different esterification catalysts was studied for the use in synthesis of renewable polyesters from dimethyl itaconate (DMI), dimethyl succinate (DMS) and 1,4-butanediol (BD). Itaconic acid and derivatives such as DMI are interesting monomers because of their multiple functionalities and previous work has shown great potential. However, the multiple functionalities also pose challenges to avoid side reactions such as thermally initiated, premature, radical crosslinking and/or isomerization of the 1,1-disubstituted unsaturation. Additionally, the two carboxylic acids have inherently different reactivity. One key factor to control reactions with IA is to understand the performance of different catalysts. In this study, six esterification catalysts were investigated; immobilized Candida antarctica lipase B (CalB), titanium(IV)butoxide (Ti(OBu)4), p-toluenesulfonic acid (pTSA), sulfuric acid (H2SO4), 1,8-diazabicycloundec-7-ene (DBU), and 1,5,7-triazabicyclodec-5-ene (TBD). CalB and Ti(OBu)4 were selected for further characterization with appreciable differences in catalytic activity and selectivity towards DMI. CalB was the most effective catalysts and was applied at 60 °C while Ti(OBu)4 required 160 °C for a reasonable reaction rate. CalB was selective towards DMS and the non-conjugated side of DMI, resulting in polyesters with itaconate-residues mainly located at the chain ends, while Ti(OBu)4 showed low selectivity, resulting in polyesters with more randomly incorporated itaconate units. Thermal analysis of the polyesters showed that the CalB-catalyzed polyesters were semi-crystalline, whereas the Ti(OBu)4-catalyzed polyesters were amorphous, affirming the difference in monomer sequence. The polyester resins were crosslinked by UV-initiated free radical polymerization and the material properties were evaluated and showed that the crosslinked materials had similar material properties. The films from the polyester resins catalyzed by CalB were furthermore completely free from discoloration whereas the film made from the polyester resins catalyzed with Ti(OBu)4 had a yellow color, caused by the catalyst. Thus, it has been shown that CalB can be used to attain sustainable unsaturated polyesters resins for coating applications, exhibiting equally good properties as resins obtained from traditional metal-catalysis.

Place, publisher, year, edition, pages
Elsevier, 2018. Vol. 103, p. 370-377
Keywords [en]
Biobased, Coatings, Enzyme catalysis, Organometallic catalysis, UV-curing
National Category
Polymer Chemistry
Identifiers
URN: urn:nbn:se:kth:diva-229209DOI: 10.1016/j.eurpolymj.2018.04.017ISI: 000434745200039Scopus ID: 2-s2.0-85046353288OAI: oai:DiVA.org:kth-229209DiVA, id: diva2:1212131
Note

QC 20180601

Available from: 2018-06-01 Created: 2018-06-01 Last updated: 2022-06-26Bibliographically approved
In thesis
1. Exploring bio-based monomers for UV-curable polymer networks
Open this publication in new window or tab >>Exploring bio-based monomers for UV-curable polymer networks
2019 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Increased environmental awareness and concern has led to a high demand for sustainable, bio-based materials. Consequently, there is a need for research and development of new bio-based polymeric materials that can be synthesized via routes eliminating excessively toxic reactants and by-products. The work presented in this thesis has focused on the utilization of catalysis, mainly enzymatic, and photopolymerization in order to create efficient synthesis of polymeric networks from bio-based monomers.Polyesters from bio-based monomers have been polymerized in bulk and thereafter crosslinked by UV initiation to yield polymer networks with tunable properties. The synthesis was also studied more in detail by varying the different types of catalysts and comparing their effect on the polymer products. Polyesters are a promising class of polymers that can be made from bio-based resources due to the wide range of available bio-based carboxylic acids and alcohols that can be combined to yield many polymers with different properties. However, the synthesis of polyesters is rather time-consuming in order to reach high conversions.As a more efficient alternative, short chain esters monomers and oligomers that have vinyl ether (VE) functionalities were developed. These VE-esters can be synthesized partly from bio-based resources, such as acids, fatty acids and diols, and their synthesis is efficient with enzymatic catalysis. The VE functionality provides a reactive group which can be polymerized rapidly with cationic polymerization. In general, the vinyl ether-esters can be synthesized in less than one hour and crosslinked within a few minutes, which is significantly faster than traditional polyester-synthesis and crosslinking. The enzymatic synthesis of vinyl ether esters also provided a method for developing monomers with orthogonal functionality which was explored by developing functionalizable materials with a variety of macromolecular architectures.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2019. p. 56
Series
TRITA-CBH-FOU ; 2019:30
Keywords
Bio-based, polymers, vinyl ether, polyester, photopolymerization, lipase
National Category
Polymer Chemistry
Research subject
Fibre and Polymer Science
Identifiers
urn:nbn:se:kth:diva-249950 (URN)978-91-7873-195-4 (ISBN)
Public defence
2019-05-24, Kollegiesalen, Brinellvägen 8, Stockholm, 10:00 (English)
Opponent
Supervisors
Available from: 2019-04-25 Created: 2019-04-25 Last updated: 2022-06-26Bibliographically approved
2. Enzyme catalysis towards bio-based UV-curable buildingblocks
Open this publication in new window or tab >>Enzyme catalysis towards bio-based UV-curable buildingblocks
2019 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Polymeric materials are found in virtually all areas of daily life; they are found in everything from packages keeping our food safe to the buildings where we spend our days, and the production is a worldwide industry. Although polymeric materials play a big part in sustainable solution’s, a lot can be done to develop more environmental methods for producing them. Both the process conditions and the resources that go in are important to consider. As more people understand that we need to manage our planet’s resources and ecosystem differently the demand for sustainable materials is increasing.

Catalysis is a key for designing chemistry for the environment and an interesting alternative is enzyme catalysis. Enzymes are proteins working as catalysts in biochemical reactions. One of the most prominent features of enzymes’ is their selectivity, which means that they have preferences towards forming one product over others. Using enzymes’ as catalysts in synthetic chemical reactions the selectivity can be used to produce a wide range of products without side reaction occurring. Further benefits of using enzyme catalysis include high rate acceleration and working under mild reaction conditions.

In the work presented here the selectivity and efficiency of enzymes have been combined with photochemistry in new efficient methods for the synthesis ofpolymeric materials. The enzymes used were the well-known lipase B form Candida antarctica and an esterase/acyltransferase from Mycobacterium smegmatis.

The thesis divides into three parts in which three kinds of components were synthesized by enzyme catalysis: (i) unsaturated polyesters; (ii) vinyl ether building-blocks; and (iii) bio-based polyamides. In the first two parts the efficiency and selectivity of enzyme catalysis at low temperatures were utilized to synthesize building-blocks that can be further used for photopolymerization. By using enzyme catalysis structures that can be difficult or even impossible to access with conventional chemistry have been made. In part (iii) photochemistry was used to synthesize a monomer that was polymerized by enzyme catalysis to produce polyamides.

All three parts presented in this thesis show the potential of the combination of enzymes and photochemistry to give access to polymeric materials under benign conditions. The work thus advances the capacity to manufacture building-blocks to create new sustainable polymeric materials.

Abstract [sv]

Polymermaterial används till oändligt mycket. Produktion av dem sker i hela världen, men det finns mycket att göra för att tillverka materialen på ett miljövänligare sätt. Det gäller både själva tillverkningsprocessen och vilka råvaror som används i dem. Efterfrågan av förnyelsebara råvaror till denna produktion ökar med medvetenheten om att vi måste hantera vår planets resurser och ekosystemet på ett hållbart sätt.

Katalys är en nyckel för att utforma miljövänliga processer. Till det går det attanvända enzymer. De är proteiner som fungerar som katalysatorer i biokemiska reaktioner. En av de mest framträdande egenskaperna hos dem är deras selektivitet. Det vill säga att de har en preferens för att bilda en viss produkt framför andra möjliga. Selektiviteten möjliggör syntes av spännande molekyler, utan sidoreaktioner. Fler fördelar med enzymkatalys inkluderar snabba reaktionshastigheter och möjligheten att utföra reaktioner på ett milt sätt.

I denna avhandling har selektiviteten och effektiviteten hos enzymer kombinerats med fotopolymerisation. Det ger nya effektiva metoder för att syntetisera biobaserade polymermaterial. De använda enzymerna är lipas B från Candida antarctica och ett esteras/acyltransferas från Mycobacterium smegmatis.

Avhandlingen delas upp i tre delar utifrån vilken typ av komponent som syntetiserats genom enzymkatalys: (i) omättade polyestrar; (ii) vinyleterfunktionella byggstenar; och (iii) biobaserade polyamider. I de två första delarna kombinerades de selektiva egenskaperna hos enzymermed deras förmåga att utföra effektiv katalys under milda reaktionsbetingelser. Detta för att göra byggstenar som kan reagera vidare i fotopolymerisation och bilda polymera material. Enzymkatalysen möjliggjorde skapandet av byggstenar som kan vara svåra eller rent avomöjliga att producera med konventionell kemi. I del tre användes fotokemin istället i det första steget för att syntetisera en monomer som sedan polymeriserades genom enzymkatalys till polyamider.

Alla delarna som presenteras i denna avhandling visar potentialen i att kombinera enzymkatalys med fotokemi under milda betingelser för att skapa polymermaterial. Arbetet avancerar därmed kapaciteten för att hantera och tillverka byggstenar som kan användas för att tillverka nya polymeramaterial.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2019. p. 58
Series
TRITA-CBH-FOU ; 2019:37
Keywords
Enzyme, Enzymatic Polymerizations, Biocatalysis, Lipase, CalB, MsAcT, Substrate specificity, Selectivity, Polymer Chemistry, UV-curring
National Category
Biocatalysis and Enzyme Technology Polymer Chemistry
Research subject
Biotechnology
Identifiers
urn:nbn:se:kth:diva-257773 (URN)978-91-7873-283-8 (ISBN)
Public defence
2019-09-27, M3, Brinellvägen 64, Maskin, våningsplan 2, KTH Campus, Stockholm, 10:00 (English)
Opponent
Supervisors
Note

QC 2019-09-05

Available from: 2019-09-05 Created: 2019-09-04 Last updated: 2022-06-26Bibliographically approved

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Brännström, SaraFinnveden, MajaJohansson, MatsMartinelle, MatsMalmström, Eva

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