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Influence of Pulse Characteristics On Turbocharger Radial Turbine
KTH, School of Engineering Sciences (SCI), Engineering Mechanics, Fluid Mechanics and Engineering Acoustics. KTH, School of Industrial Engineering and Management (ITM), Centres, Competence Center for Gas Exchange (CCGEx).ORCID iD: 0000-0001-7352-0902
KTH, School of Engineering Sciences (SCI), Engineering Mechanics, Fluid Mechanics and Engineering Acoustics. KTH, School of Industrial Engineering and Management (ITM), Centres, Competence Center for Gas Exchange (CCGEx).ORCID iD: 0000-0002-6090-1498
KTH, School of Engineering Sciences (SCI), Engineering Mechanics, Fluid Mechanics and Engineering Acoustics. KTH, School of Industrial Engineering and Management (ITM), Centres, Competence Center for Gas Exchange (CCGEx).ORCID iD: 0000-0001-7330-6965
2022 (English)In: Journal of engineering for gas turbines and power, ISSN 0742-4795, E-ISSN 1528-8919, Vol. 144, no 2, article id 021018Article in journal (Refereed) Published
Abstract [en]

Due to the reciprocating engine, a pulsating flow occurs in the turbine turbocharger, which experiences conditions far from the continuous flow scenario. In this work, the effects of the characteristics of the mass flow pulse, parameterized through amplitude, frequency and temporal gradient, are decoupled and studied via unsteady Computational Fluid Dynamics calculations under on-engine operating conditions. Firstly, the model is validated based on comparisons with experimental data in steady flow conditions. Then, the effect of each parameter on exergy budget is assessed by considering a +/-10% variation with respect to a baseline pulse. The other factors defining the operating conditions (e.g. mass flow, shaft speed and inflow exergy) are kept the same as the baseline. The adopted approach enables to completely isolate the effects of each parameter in contrast with previous literature studies. Based on the results observed, pulse amplitude is identified as the primary parameter affecting the hot-side system response in terms of turbine performance, heat transfer and entropy generation, while frequency and temporal gradient show a smaller influence compared to it. As the pulse amplitude increases, the turbine work is reported to improve up to 9.4%. Smaller variations are observed for the frequency and temporal gradient analysis. With a 10% increase of the pulse frequency the turbine work is registered to improve by 5.0%, while the same percentage reduction of the temporal gradient leads to an increase of turbine work equal to 3.6%.

Place, publisher, year, edition, pages
ASME International , 2022. Vol. 144, no 2, article id 021018
Keywords [en]
Turbines, Turbochargers, Flow (Dynamics), Exergy, Computational fluid dynamics, Engines, Entropy, Heat transfer, Inflow, Piston engines, Pulsatile flow
National Category
Fluid Mechanics Applied Mechanics Vehicle and Aerospace Engineering
Research subject
Engineering Mechanics
Identifiers
URN: urn:nbn:se:kth:diva-303252DOI: 10.1115/1.4052498ISI: 000758793000020Scopus ID: 2-s2.0-85126778999OAI: oai:DiVA.org:kth-303252DiVA, id: diva2:1602100
Projects
CCGEx
Funder
Swedish Energy Agency, 33834-3EU, Horizon 2020, 824314
Note

QC 20220919

Available from: 2021-10-11 Created: 2021-10-11 Last updated: 2025-02-14Bibliographically approved
In thesis
1. Numerical Investigation of Radial Turbines Subject to Pulsating Flow
Open this publication in new window or tab >>Numerical Investigation of Radial Turbines Subject to Pulsating Flow
2022 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

In the optic of a more sustainable society, research and development of highly efficient fluid machines represent a fundamental process to satisfy the rapidly growing energy needs of the modern world. Radial turbines are characterized by higher efficiencies for a larger range of inflow conditions compared to axial turbines. Due to this favorable characteristic, they find their natural application in turbocharger systems, where the flow is inherently unsteady due to the engine reciprocating. In a turbocharged engine, to exploit the residual energy contained in the exhaust gases, the radial turbine is fed by the exhaust gases from the cylinders of the engine. The particular inflow conditions to which a turbocharger turbine is exposed, i.e. pulsating flow and high gas temperatures, make the turbocharger turbine a unique example in the turbomachinery field. Indeed, pulsating flow causes performance deviations from quasi-steady to pulsating flow conditions, while heat transfer deteriorates the turbine performance. Modeling correctly these phenomena is essential to enhance turbocharger-engine matching. The problem is further complicated since, due to the geometrical diversity of the different parts of the system, each component represents a stand-alone problem both in terms of flow characteristics and design optimization. In this thesis, high-fidelity numerical simulations are used to characterize the performance of a single-entry radial turbine applied in a commercial 4-cylinder engine for a passenger car under engine-like conditions. By treating the hot-side system as a stand-alone device, parametrization of the pulse shape imposed as inlet boundary conditions has let to highlight specific trends of the system response to pulse amplitude and frequency variations. Reduced-order models to predict the deviations of the turbine performance from quasi-steady to pulsating flow conditions are developed. At first, a simple algebraic model demonstrates the proportionality between the intensity of the deviations and the normalized reduced frequency. Then, a neural network model is demonstrated to accurately predict the unsteady turbine performance given a limited number of training data. Lastly, a gradient-based optimization method is developed to identify the optimum working conditions, in terms of pulse shape, to maximize the power output of the turbine. High-fidelity LES simulations are used to improve the understanding of flow physics. The flow at the rotor blade experiences different characteristics between continuous and pulsating flow conditions. In particular, large separations and secondary flows develop on both the pressure and suction sides of the blade as a consequence of the large range of relative inflow angles the blade is exposed to. Such secondary flows are addressed as the main cause of the drop of the isentropic efficiency from continuous to pulsating flow conditions.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2022. p. 90
Series
TRITA-SCI-FOU ; 2022: 48
National Category
Energy Engineering Fluid Mechanics
Research subject
Engineering Mechanics
Identifiers
urn:nbn:se:kth:diva-318294 (URN)978-91-8040-362-7 (ISBN)
Public defence
2022-10-07, https://kth-se.zoom.us/j/62250737850, Sal F3, Lindstedtsvägen 26, Stockholm, 10:00 (English)
Opponent
Supervisors
Note

QC 220921

Available from: 2022-09-21 Created: 2022-09-19 Last updated: 2025-02-09Bibliographically approved

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Mosca, RobertoLim, Shyang MawMihaescu, Mihai

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