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Experimental method for investigating the dynamic compression behaviour of fibre-reinforced polyurethane shoe press belts under press nip conditions
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Fibre- and Polymer Technology. J.M. Voith SE & Co. KG, St. Poeltener Strasse 43, 89522, Heidenheim, Germany, St. Poeltener Strasse 43.ORCID iD: 0009-0008-1972-0100
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Fibre- and Polymer Technology, Fiberprocesser.ORCID iD: 0000-0003-3737-0091
2024 (English)In: Composites Part C: Open Access, E-ISSN 2666-6820, Vol. 14, article id 100476Article in journal (Refereed) Published
Abstract [en]

An experimental method was developed to examine the dynamic compression properties of structured polyurethane composites used as press belts within a shoe press of a paper machine. The objective was to investigate the influences of the geometrical surface structure and the matrix material composition on the compression properties. Two polyurethane formulations were tested under varying specimen conditions. The results show that the dynamic compression modulus increases with the applied load rate and that temperature and water saturation reduce the influence of dynamic effects on the compression modulus. Furthermore, it was observed that modifications of the matrix material have a more significant impact on the dynamic compression modulus than adaptions in the geometrical structure. This is addressed to the relatively small variations in possible surface designs. Finally, a rate-sensitivity index is introduced to quantify the tested specimens’ rate-sensitive behaviour.

Place, publisher, year, edition, pages
Elsevier BV , 2024. Vol. 14, article id 100476
Keywords [en]
Mechanical properties, Mechanical testing, Polymer-matrix composites (PMCs)
National Category
Applied Mechanics
Identifiers
URN: urn:nbn:se:kth:diva-348317DOI: 10.1016/j.jcomc.2024.100476ISI: 001252447000001Scopus ID: 2-s2.0-85195447464OAI: oai:DiVA.org:kth-348317DiVA, id: diva2:1874689
Note

QC 20240624

Available from: 2024-06-20 Created: 2024-06-20 Last updated: 2025-10-30Bibliographically approved
In thesis
1. Dynamic compression and liquid transport in fibre systems under press nip conditions
Open this publication in new window or tab >>Dynamic compression and liquid transport in fibre systems under press nip conditions
2025 (English)Doctoral thesis, comprehensive summary (Other academic)
Abstract [en]

Paper, as a bio-based product, is a key material in advancing a sustainable circular economy. In papermaking, energy-intensive drying is required to remove residual water from the cellulose fibre network. Wet pressing is therefore a crucial step, reducing the water that must be evaporated in the dryer section and significantly lowering overall energy demand.

In wet pressing, the paper web enters a nip formed by two loaded rolls while supported by a press felt. The applied load drives water from the web through the felt into the voids of roll covers. Industrial observations suggest that the compression behaviour and saturation of both components strongly affect dewatering efficiency, yet their response under realistic press nip conditions remains insufficiently understood. This thesis aims to investigate the compressibility and liquid distribution of fibre systems under such conditions.

The work combines laboratory-scale experimental rigs, X-ray imaging techniques and calculation models derived from physical laws. This enables the quantification of dynamic compressibility and void volume loss in grooved polyurethane roll covers, a key factor in roll cover design. Studies of stress variations at the press felt–roll cover interface show that dewatering improves when high-permeability felt regions are created by the groove structure. The liquid distribution in press felts is characterised as a function of load and saturation, showing out-of-plane redistribution during compression due to the nonwoven morphology. Higher felt saturation enhances dynamic liquid transport, linking relative permeability to improved dewatering once nip saturation is reached. Finally, X-ray multi-projection imaging (XMPI) is shown to resolve pore-scale liquid transport mechanisms, enabling future studies of rewetting between the press felt and paper web.

Abstract [sv]

Papper, som en biobaserad produkt, är ett nyckelmaterial för en hållbar cirkulär ekonomi. Vid papperstillverkning krävs energikrävande torkning för att avlägsna kvarvarande vatten ur cellulosafibernätverket. Våtpressning är därför ett avgörande steg som minskar mängden vatten som måste avdunstas i torksektionen och därmed sänker energiförbrukningen.

I våtpressning passerar pappersbanan en presszon mellan två belastade valsar, stödd av en pressfilt. Belastningen driver vatten från banan genom filten och in i valsöverdragets hålrum. Observationer visar att kompressionsbeteende och mättnad i båda komponenterna starkt påverkar avvattningseffektiviteten, men deras respons under realistiska förhållanden är ännu inte fullt förstådd. Denna avhandling undersöker därför kompressibilitet och vätskefördelning i fibersystem under pressförhållanden.

Arbetet kombinerar laboratorieexperiment, röntgenavbildning och fysikbaserade modeller. Detta möjliggör kvantifiering av dynamisk kompressibilitet och hålvolymförlust i spårade polyuretanvalsöverdrag, en nyckelfaktor för valsdesign. Studier av belastningsvariationer i gränsskiktet filt–valsöverdrag visar att avvattningen förbättras när högpermeabla filteregioner skapas av spårstrukturen. Vätskefördelningen i pressfiltar karakteriseras som funktion av belastning och mättnad och visar omfördelning i z-led under kompression till följd av den icke-vävda morfologin. Högre filt­mättnad ökar den dynamiska vätsketransporten och kopplar relativ permeabilitet till observerade förbättringar i avvattning när nipmättnad uppnås. Slutligen visas att röntgenmultiprojektionsavbildning~(XMPI) kan upplösa vätsketransport på pornivå och möjliggör framtida studier av återvätning mellan pressfilt och pappersbana.

Place, publisher, year, edition, pages
Stockholm: KTH Royal Institute of Technology, 2025. p. 59
Series
TRITA-CBH-FOU ; 31
Keywords
Wet pressing, Viscoelasticity, Dewatering, Stress Variations, Liquid Distribution, X-Ray, Synchrotron, Våtpressning, Viskoelasticitet, Avvattning, Spänningsvariationer, Vätskefördelning, Röntgenstrålning, Synkrotron
National Category
Applied Mechanics Fluid Mechanics
Research subject
Fibre and Polymer Science
Identifiers
urn:nbn:se:kth:diva-372161 (URN)978-91-8106-462-9 (ISBN)
Public defence
2025-12-11, D3 / 4333, via Zoom: https://kth-se.zoom.us/j/66656634355, Lindstedtsvägen 5, Stockholm, 10:00 (English)
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Supervisors
Note

QC 20251118

Available from: 2025-11-18 Created: 2025-10-28 Last updated: 2025-11-27Bibliographically approved

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Wegele, PatrickSöderberg, Daniel

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