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Red Mud as an Additive in the Extrusion of Protein-Based Porous Materials
KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Chemical Engineering. KTH, School of Engineering Sciences in Chemistry, Biotechnology and Health (CBH), Fibre- and Polymer Technology.
Chemical Environmental and Bioprocess Engineering Group, I4 Institute, University of León, León, Spain.
Division of Industrial Biotechnology, Department of Life Sciences, Chalmers University of Technology, Gothenburg, Sweden.
Division of Industrial Biotechnology, Department of Life Sciences, Chalmers University of Technology, Gothenburg, Sweden.
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2025 (English)In: Macromolecular materials and engineering, ISSN 1438-7492, E-ISSN 1439-2054, Vol. 310, no 10, article id e00052Article in journal (Refereed) Published
Abstract [en]

This study explores the dual challenge of enhancing the properties of protein-based foams produced from agricultural by-products through the incorporation of red mud waste from alumina production. Foams were manufactured using an extrusion process, employing gluten and zein proteins, with raw red mud and its oxalic acid leachates serving as additives. A factorial design was utilized to assess the significance of various parameters on the mechanical properties of materials. The results indicate that red mud-based additives do not improve foam mechanical stability in terms of stiffness (as measured by Young's modulus) and thus do not function effectively to form short crosslinking bridges. However, the results show red mud serves mainly as a plasticizer and reducing/oxidizing agent, while also potentially enhancing the formation of long crosslinking bridges. This is evidenced by a significant increase in foam strain when red mud powder is extruded with gluten, reaching 190% strain at break and densities between 500 and 1500 kg/m<sup>3</sup>. Consequently, red mud shows potential to be repurposed as an additive in protein-based foams, suitable for applications requiring elastic deformation while keeping a stable porous structure manufactured via continuous extrusion.

Place, publisher, year, edition, pages
Wiley , 2025. Vol. 310, no 10, article id e00052
Keywords [en]
foam extrusion, metal recovery, porous materials, protein foams, red mud, waste upcycling
National Category
Materials Chemistry
Identifiers
URN: urn:nbn:se:kth:diva-366578DOI: 10.1002/mame.202500052ISI: 001508170900001Scopus ID: 2-s2.0-105008180674OAI: oai:DiVA.org:kth-366578DiVA, id: diva2:1983254
Note

QC 20260120

Available from: 2025-07-10 Created: 2025-07-10 Last updated: 2026-01-20Bibliographically approved

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Holmström, SagaCapezza, Antonio JosePenha, Frederico M.

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